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Veolia Orion II 500 User Manual

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OPERATORS MANUAL
ORION II
Orion II 500-10000 Operators
Page 1 of 95
Manual Part no: DOMAON0100 Issue A
April 2008
ORION II
Operators Manual
Models 500 – 10000

Table of Contents

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Veolia Orion II 500 Specifications

General IconGeneral
BrandVeolia
ModelOrion II 500
CategoryWater Filtration Systems
LanguageEnglish

Summary

Declaration of Conformity

Health and Safety Recommendations

General Safety Precautions

Covers chemicals, electricity, shutdown, pressure, and hot surfaces hazards.

Gas Hazards and Ventilation

Addresses electrode gases and room ventilation requirements.

Introduction

3.1 General Information

Provides overview of manual scope and contact info.

3.2 System Overview

Describes the ORION system and its platform options.

3.3 Important Information

Key operational checks and maintenance reminders.

Technical Data

Flowrate Data

Nominal flowrates for various configurations and HWS.

System Specifications

Dimensions, feedwater requirements, and maximum flows.

Services and Components

Details on electrical, air, brine tanks, and salt specs.

Process Description

Pre-treatment and Monitoring

Describes softeners, dosing, and inlet monitors.

Purification Stages

Details RO, Deionisation (CEDI), and polishing stages.

System Operation and Cleaning

Covers product outlet, valves, CIP, and HWS.

Control System

6.1 Operator Interface

Details the HMI, device colours, access levels and screens.

6.2 Screens

Explains the system overview, softeners, pump, RO, CDI, HWS, and outlet screens.

6.3 System Cleaning Routines

Describes RO Clean, RO Sanitise, and CDI Clean procedures.

6.4 System Configuration

Details service, HWS, CIP, other, analogue, options, and user settings.

6.5 Commissioning / Diagnostics

Explains Force IO, control panel, clean screen, and event logs.

6.6 Command Buttons and Status Information

Explains shutdown, service, product flow, unit recovery, and alarms display.

6.7 Process Status Text

Lists and explains system status codes for general, softeners, and CIP.

6.8 Alarms

Details fatal and warning alarms, including specific option alarms.

6.9 Access Levels

Lists actions and required access levels (Operator, Supervisor, Engineer).

Plant Operation

7.1 Operating Modes and Procedures

Explains continuous/stop-start modes, startup, and shutdown procedures.

7.3 Plant Monitoring and Sampling

Guides on daily monitoring, log sheets, sample points, and sampling methods.

RO Membrane Cleaning

8.1 General Principles

Explains when and why RO membranes need cleaning.

8.2 Corrected Flux Calculation

Details the formula and importance of corrected flux for cleaning.

8.3 Cleaning Procedures and Safety

Outlines acid and alkaline cleaning, safety, and step-by-step instructions.

Appendix

Reverse Osmosis Principles

Explains osmosis, RO process, water recovery, and membrane rejection.

CEDI Technology

Describes Continuous Electrodeionisation, its technology, and how it works.

CEDI Current Calculation

Explains how to calculate the optimal CEDI current setting.

Operating Log Sheets

Provides examples of daily, weekly, and microbiology log sheets.

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