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Veolia Orion II 2000 User Manual

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OPERATORS MANUAL
ORION II
Orion II 500-10000 Operators
Page 1 of 95
Manual Part no: DOMAON0100 Issue A
April 2008
ORION II
Operators Manual
Models 500 – 10000

Table of Contents

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Veolia Orion II 2000 Specifications

General IconGeneral
BrandVeolia
ModelOrion II 2000
CategoryWater Filtration Systems
LanguageEnglish

Summary

Health and Safety Recommendations

Emergency Shutdown Procedure

Procedure to turn off the unit via door isolator in emergencies.

Important Operational Information

Technical Data and Specifications

Nominal Flowrates in Service

Provides flow rates for different models and configurations under normal operation.

Single Pass RO Flowrates

Details nominal flow rates for single pass RO configurations.

Twin Pass RO Flowrates

Details nominal flow rates for twin pass RO configurations.

Feedwater Quality Requirements

Specifies general, pressure, hardness, chlorine, and temperature requirements.

Process Description

Option 40: Single Pass RO Process

Details the single pass RO process, components, and operation.

Option 42: Twin Pass RO Process

Details the twin pass RO process for higher purity needs.

Option 60: Continuous Electrodeionisation (CEDI)

Details the CEDI process and its modules.

Hot Water Sanitisation (HWS) Process

Describes the automated HWS process for sanitising the system.

Control System Overview

Operator Interface (HMI)

Describes the 12-inch colour touch screen panel for monitoring and control.

System Cleaning Routines

Details RO Clean, RO Sanitise, and CDI Clean sequences.

System Configuration Settings

Allows configuration of service, HWS, CIP, options, and users.

Commissioning and Diagnostics

Screens for system setup, testing, and diagnostics.

System Alarms and Warnings

Details fatal and warning alarms, with specific options.

Access Levels and Permissions

Lists actions and required access levels (Operator, Supervisor, Engineer).

Plant Operation Procedures

System Operating Modes

Describes continuous and stop-start operation modes.

Startup and Shutdown Procedure

Routine procedure for starting up and shutting down the system.

Plant Monitoring Guidelines

Daily monitoring of parameters and corrective actions.

Sample Points Identification

Describes sample valve tag references and their functions.

Bacteria Sampling Procedure

Procedure for collecting bacteria and endotoxin samples.

RO Membrane Cleaning Procedures

General RO Membrane Cleaning

Criteria for cleaning, corrected flux calculation, and recommended chemicals.

Corrected Flux (CF) Calculation

Formula and explanation for calculating corrected flux.

RO Cleaning Procedure (CIP)

Safety notes and step-by-step instructions for CIP cleaning.

Appendix Information

Calculating CEDI Current

Provides formula and steps to calculate optimal CEDI current.

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