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Orion II 2000
Veolia Orion II 2000 User Manual
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OPERATORS MANUA
L
ORION II
Orion
II
500
-10000 Operators
Page 1 of
95
Manual Part no: DOMAON0100 Issue A
April 2008
ORION
II
Operators Manual
Models 500
–
10000
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Declaration of Conformity
6
2 Health and Safety Recommendations
7
Chemicals
7
Electricity
7
Emergency Shutdown
7
Air and Water Pressure
7
Hot Water and Hot Surfaces
7
Electrode Gasses
8
Ventilation
8
3 Introduction
9
General
9
System Overview
9
Pre-Treatment Systems
10
Pre-Treatment Dosing
11
Pre-Treatment Monitoring
11
Purified Water System Ro Section
11
Purified Water System Deionising Section
11
Purified Water System Polishing Section
12
Toc Monitor
12
Outlet Valves
12
Operating Mode
12
Cleaning
13
Control Panel
13
Communications
13
Winflexcc Data Logging
13
Stainless Steel
13
Electrical Controls
13
Important Information
14
4 Technical Data
15
Nominal Flowrates in Service
15
Single Pass Ro Only
15
Twin Pass Ro Only
15
CEDI (CEDI Concentrate Recycled)
16
CEDI (CEDI Concentrate to Drain)
16
CEDI + UF (CEDI Concentrate Recycled)
16
CEDI + UF (CEDI Concentrate to Drain)
17
Nominal Flowrates Product Water in Recycle
17
Single Pass Ro Only
17
Twin Pass Ro Only
17
CEDI (CEDI Concentrate Always Recycled When Product in Recycle)
18
CEDI + UF (CEDI Concentrate Always Recycled When Product in Recycle)
18
Flowrates (Hot Water Sanitisation)
19
Single Pass Ro
19
Twin Pass Ro
19
Dimensions
19
Main Skid MM
19
8000 & 10000 Softeners MM
20
Feedwater Requirements
20
Maximum Flows L/H
20
Services
21
Electrical
21
Compressed Air
21
Degasser Sweep Gas N M 3 / H
21
Ventilation
21
Electrode Gasses
21
Brine Tanks
22
Salt Specification
22
5 Process Description
23
Pre-Treatment Systems
23
Option 10 Non Hot Water Sanitisable Softeners and Filters
23
Cartridge Filtration
24
Interconnecting Pipework
24
Cooling Water Line
24
Option 11 Hot Water Sanitisable Softeners and Filters
25
Cartridge Filtration
26
Recirculation Loop
26
Option 12 Upvc Inlet, no Filters
27
Option 13 Stainless Steel Inlet, with Filters
27
Option 14 Stainless Steel Inlet, no Filters
27
Dosing Systems
27
Option 20 Sodium Metabisulphite Dosing
27
Option 21 Ph Control
27
Inlet Monitors
27
Option 25 Hardness Monitor
27
Option 26 Chlorine Monitor
27
Option 27 Ph Controller
27
Purified Water System Ro Section
28
Feed Tank Tk30-01
28
Feed Pump Pu1
28
Option 40 Single Pass Reverse Osmosis
29
Option 42 Twin Pass Reverse Osmosis
30
Purified Water System Deionisation Section
30
Option 50 Degassing
30
Option 60 Continuous Electrical Deionisation (Cedi)
30
Option 61 Gas Separator
31
Purified Water System Polishing Section
31
Option 70 Uv
31
Option 71 Ultrafiltration
32
Option 72 Microfiltration
32
Product Water Outlet
32
Option 80 Outlet Conductivity Measurement
32
83 Toc Monitors
32
Outlet Valves
33
Option 90 Outlet 3-Way Valve
33
Option 91 Outlet Two 2-Way Valves
33
Option 92 Outlet Three 2-Way Valves
33
Product Water Return Line
33
Cleaning in Place (Cip) System
33
Hot Water Sanitisation (Hws)
34
6 Control System
35
Operator Interface
35
Overview
35
Device Colours
35
Numeric Data Colours
37
Access
37
Screens
38
Overview
39
Softeners
42
Pump
43
Stage
44
CDI Stage
46
Hws
48
Outlet
49
System Cleaning Routines
52
Clean
52
Sanitise
53
CDI Clean
54
System Configuration
55
Service
55
Hws
56
Cip
57
Other
58
Analogue
60
Options
61
Users
62
Commissioning / Diagnostics
63
Force I O
63
Control Panel
64
Clean Screen
64
Termination Application
64
Training Mode
64
Event Log
65
Command Buttons and Status Informatiom
66
Alarms
67
Process Status Text
68
General
68
Option 10 Softeners
69
Option 11 Softeners (Tts)
70
Alarms
71
Fatal
71
Warnings
72
Additional Option 11 (Tts) Alarms
75
Access Levels
76
7 Plant Operation
78
Operating Modes
78
Startup and Shutdown
78
Plant Monitoring
79
Sample Points
81
Bacteria Sampling Procedure
81
Sampling Method
82
8 Membrane Cleaning
83
General
83
Corrected Flux (Cf) Calculation
84
Cleaning Procedure
85
Safety Notes
85
Cleaning Instructions
85
9 Appendix
88
Reverse Osmosis
88
General
88
Water Recovery
88
Membrane Rejection
88
Cedi
90
What Is Continuous Electrodeionisation
90
Technology Description
90
How the Cedi System Works
91
Calculating Cedi Current
92
Current Calculation
92
Operating Log Sheets
93
Daily Log Sheet
93
Weekly Log Sheet
95
Microbiology
95
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Veolia Orion II 2000 Specifications
General
Brand
Veolia
Model
Orion II 2000
Category
Water Filtration Systems
Language
English
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