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Vespa GTV 125 User Manual

Vespa GTV 125
278 pages
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SERVICE STATION MANUAL
664619 IT-664620 EN-664621 FR-664622 DE-664623
ES-664624 PT-664625 OL-664626 EL
Vespa GTV 125

Table of Contents

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Vespa GTV 125 Specifications

General IconGeneral
BrandVespa
ModelGTV 125
CategoryScooter
LanguageEnglish

Summary

CHARACTERISTICS

Rules

General safety and maintenance rules for vehicle operations and repairs.

Vehicle Identification and Dimensions

Chassis/engine prefixes, physical dimensions, and weight specifications.

Technical Specifications

Engine, transmission, capacities, electrical, frame, and suspension specs.

System Components and Carburettor

Brake systems, wheels/tyres, and carburettor details.

Tightening Torques

Torque specifications for various fasteners across the vehicle.

TOOLING

Specific Tools for Maintenance

List of specialized tools required for various maintenance and repair operations.

MAINTENANCE

Maintenance Schedule

Periodic maintenance tasks based on mileage intervals (km) and time.

Carburettor and Ignition System Maintenance

Procedures for carburettor servicing and spark advance checks.

Fluid Levels and Filter Maintenance

Checks and replacement of hub oil, engine oil, and air filter.

Cooling and Brake System Maintenance

Procedures for coolant, thermostat, brake fluid, and caliper maintenance.

Headlight Adjustment

Procedure for adjusting headlight beam height according to standards.

TROUBLESHOOTING

Engine Performance and Starting Issues

Diagnosing and resolving poor engine performance, idle spin, and starting problems.

Oil, Fuel, and Transmission Problems

Troubleshooting engine cut-off, high fuel consumption, and transmission issues.

Braking, Electrical, and Steering Faults

Diagnosing brake, electrical system, and steering problems.

Suspension and Noise Issues

Addressing noisy suspension and suspension oil leakage.

ELECTRICAL SYSTEM

Wiring Diagrams and Ignition System

Overview of electrical schematics, ignition, and starter system components.

Lighting, Starting, and Battery Systems

Details on headlights, signals, battery recharge, and starting circuits.

Immobiliser and Security Features

Explanation of the immobiliser system, diagnostic codes, and security checks.

Fuses and Electrical Protection

Location, types, and functions of fuses in the vehicle's electrical system.

Battery Maintenance and Checks

Guidelines for battery recharge, cleaning, status checks, and electrolyte levels.

ENGINE

Automatic Transmission and Drive Belt Servicing

Procedures for servicing transmission cover, drive belt, and pulley components.

Engine Internals and Valvetrain Maintenance

Steps for cylinder head, valves, cam shaft, and timing system overhaul.

Crankcase and Crankshaft Assembly

Procedures for splitting crankcase halves, inspecting crankshaft, and bearings.

Lubrication System Components

Checks and maintenance for oil pressure, seals, and oil pump systems.

Carburettor System Maintenance

Procedures for fuel supply, carburettor removal, inspection, and adjustment.

SUSPENSIONS

Front Wheel and Steering Column Service

Procedures for front wheel, hub, and steering column maintenance.

Front Shock Absorber and Caliper Bracket

Maintenance for front shock absorber, brake caliper bracket, and bearings.

Rear Wheel and Swing-Arm Maintenance

Steps for rear wheel removal and swing-arm overhaul.

Shock Absorbers and Stands Maintenance

Procedures for shock absorber removal/refitting and stand servicing.

BRAKING SYSTEM

Brake Calliper Maintenance

Procedures for rear and front brake calliper removal, overhaul, and refitting.

Brake Disc and Pad Service

Steps for brake disc and pad removal, refitting, and inspection.

Brake Fluid Bleeding and Level Check

Guide to bleeding brake systems and checking fluid levels.

Front Brake Pump Service

Procedures for removing and overhauling the front brake pump.

COOLING SYSTEM

Water Pump and Ceramic Seal Maintenance

Procedures for water pump assembly, component checks, and seal servicing.

Thermostat Testing and Checks

Method for testing the thermostat's opening temperature and function.

CHASSIS

Seat and Bodywork Components

Procedures for seat removal, care, and handling of body panels and fairings.

Fuel Tank and Related Systems

Steps for removing the fuel tank and associated pipes and connectors.

Instrument Panel and Lighting Systems

Procedures for removing the instrument panel, headlights, and indicators.

Ignition Key-Switch and Security Systems

Steps for removing the ignition key-switch and immobiliser aerial.

Radiator Fan and Front Cover

Maintenance for the radiator fan assembly and front central cover.

PRE-DELIVERY

Pre-Delivery Inspection and Tests

Checks for aesthetic condition, torques, electrical system, and fluid levels.

Functional Checks and Road Tests

Procedures for conducting road tests and static controls after initial setup.

TIME

Engine Component Service Times

Estimated labor times for engine, crankcase, and crankshaft component services.

Transmission and Drive Component Times

Estimated times for servicing the driving pulley, transmission cover, and related parts.

Electrical System Component Times

Estimated times for replacing starter motor, flywheel, carburettor, and ignition components.

Suspension and Wheel Service Times

Estimated times for front/rear wheel, suspension, and tyre services.

Braking System Service Times

Estimated times for brake calliper, hose, and fluid bleeding procedures.

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