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Viega 41723 - User Manual

Viega 41723
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©2008 Viega
Congratulations on Purchasing the Compact Angled PEX Crimp Hand Tool, a
full-circle crimp tool for PEX tubing. Use the Compact Angled PEX Crimp Hand
Tool to install only manufacturer-approved crimp rings, pipe and ttings.
Important Crimp Tool Instructions: Read Before Using
DO NOT USE THIS TOOL UNLESS YOU CAN EXECUTE A PROPER CRIMP
ACCORDING TO APPROVED METHODS AND RECOGNIZED STANDARDS.
If you cannot complete a proper crimp with your tool (including the ability to apply
enough force to make the tool work correctly) discontinue use of the tool.
With the pipe, tting, and crimp ring in assembly position:
Pull back on the upper, moving handle and hold both handles closed
with jaws in full open position. (see illustration)
Position jaws around the crimp ring.
Gently release hand pressure on the moving handle to let the jaws close
properly and squarely over the crimp ring.
Firmly press the handles together to complete the crimp.
DO NOT CRIMP TWICE.
Pull back on the moving handle to release the tool from the crimp ring.
Operating Instructions:
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Completed crimps must meet the dimensional requirements of
ASTM F1807, F2159, F845 or F1380 tting standards.
Check each crimped ring with the Crimp Caliper (Viega stock code 53507) or
other suitable measuring device.
DO NOT make the measurement at the scared (jaw overlap point) portion of the ring.
If the GO side does NOT t over the ring, it is under crimped. The connection
must be cut out, the tting replaced and new crimp rings used. The tool must be
adjusted before proceeding.
If the NO GO side ts over the ring, it is OVER crimped. The connection must be
cut out, the ttings replaced and new crimp rings used. The tool must be adjusted
before proceeding. See “Tool Adjustment Procedures”.
Refer to the tting and tubing manufacturer’s product assembly instructions for the
correct procedure for joining and gauging.
The dimensional accuracy of the Crimp Caliper can be affected by normal
eld wear and tear. Therefore, it is recommended you check it with a suitable
measuring device or change to a new gauge regularly to ensure measurement
accuracy.
The Compact Angled PEX Crimp Hand Tool is user adjustable. When the tool
makes unsatisfactory crimps it must be adjusted.
The Compact Angled PEX Crimp Hand Tool must be checked for correct
adjustment at the start of every day. Each crimp ring shall be gauged to ensure
that it has been crimped properly and for the accuracy of the tool.
Nominal
Tube Size Minimum Maximum
3/8" 0.580" 0.595"
1/2" 0.700" 0.715"
3/4" 0.945" 0.960"
1" 1.175" 1.190"
Dimensions of crimp ring after a proper, single crimp:
The maximum out-of-roundness of a
completed crimp shall not exceed .006".
This is the difference between the minimum
outside diameter of a properly crimped ring
and the maximum outside diameter of the
same properly crimped ring.
The Compact Angled PEX Crimp Hand Tool handles do not open
like pliers. Forcing the handles apart could cause tool failure.
Use this tool to crimp only copper crimp rings made to ATSM
F1807, F2159, and brass, copper, or plastic ttings for ASTM
F876/F877 SDR9 PEX tubing. Tool may also be used to make
crimp connections with PB tubing and appropriate rings and
ttings.
Maintenance Instructions:
Tool maintenance can effect the life of your Compact Angled PEX Crimp Hand Tool
and the quality of the tool’s crimp. Lubricate the pivot points frequently with light oil
to ensure smooth action and maximum tool life.
DO NOT ATTEMPT TO REPAIR THE TOOL. FOR TOOL INFORMATION, CALL
VIEGA, AT 800.775.5039.
IMPORTANT: The Compact Angled PEX Crimp Hand Tool is under limited warranty
for ninety days from date of purchase. To ensure warranty availability, ll out the
information on the reverse side and retain with a dated proof of purchase. Please
include a copy of your proof of purchase when returning your tool for any adjustment
or repair covered under warranty.
TEL 800-VIEGA-NA FAX 800-976-9817
www.viega.com
Compact Angled PEX
Crimp Hand Tool
PI-PF-41703 5/08
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Summary

Compact Angled PEX Crimp Hand Tool

Important Crimp Tool Instructions

Crucial safety and usage guidelines for proper crimping.

Operating Instructions

Step-by-step guide on how to use the crimp tool correctly.

Crimp Ring Specifications and Gauging

Specs for correct crimp ring measurements and checks.

Maintenance Instructions

Guidelines for tool upkeep to ensure longevity and performance.

Tool Adjustment Procedures

Adjusting Crimp Size

Instructions on how to adjust the tool for correct crimp size.

Viega Limited Warranty

Details of the product's limited warranty and claims process.

Overview

The Viega Compact Angled PEX Crimp Hand Tool is a specialized instrument designed for creating secure, full-circle crimp connections in PEX tubing systems. Its primary function is to join PEX tubing with manufacturer-approved crimp rings and fittings, ensuring a leak-free and robust connection. This tool is specifically engineered for use with copper crimp rings made to ASTM F1807, F2159, and brass, copper, or plastic fittings for ASTM F876/F877 SDR9 PEX tubing. It can also be utilized for crimp connections with PB tubing and corresponding rings and fittings.

Function Description

The core function of the Compact Angled PEX Crimp Hand Tool is to apply precise and consistent pressure to a copper crimp ring, deforming it around a PEX fitting and tubing to create a permanent seal. The tool operates by closing its jaws around the crimp ring, compressing it uniformly. This compression process ensures that the crimp meets the dimensional requirements of ASTM F1807, F2159, F845, or F1380 fitting standards, which are critical for the integrity of the plumbing system. The tool is designed to produce a single, proper crimp, and users are explicitly cautioned against crimping twice, as this can compromise the connection. The angled design of the tool likely facilitates access in tight spaces, enhancing its versatility in various installation scenarios.

Usage Features

The tool's operation involves a straightforward, multi-step process. To begin, with the pipe, fitting, and crimp ring in their assembly position, the user pulls back on the upper, moving handle to open the jaws fully. The jaws are then positioned carefully around the crimp ring. Gentle release of hand pressure on the moving handle allows the jaws to close properly and squarely over the crimp ring, ensuring correct alignment. The final step involves firmly pressing the handles together to complete the crimp. A critical aspect of its usage is the requirement for a proper, single crimp; repeated crimping is explicitly prohibited.

Post-crimp, it is essential to verify the quality of the connection. Completed crimps must adhere to specific dimensional requirements, which can be checked using a Crimp Caliper (Viega stock code 53507) or another suitable measuring device. The measurement should not be taken at the "scared" (jaw overlap point) portion of the ring. If the "GO" side of the gauge does not fit over the ring, it indicates an under-crimp, necessitating the removal of the connection, replacement of the fitting and crimp rings, and adjustment of the tool. Conversely, if the "NO GO" side fits over the ring, it signifies an over-crimp, requiring the same corrective actions. This rigorous checking process underscores the importance of precision in every crimp.

The tool is user-adjustable, allowing for recalibration if it begins to produce unsatisfactory crimps. This adjustment involves a specific procedure: noting the number on the hex head of the back pin, carefully removing a retaining clip, pushing the back pin to clear the tool body, rotating the pin to a higher number to reduce crimp size, pushing the pin back, and replacing the retaining clip. After adjustment, a test joint must be crimped and checked for proper sizing. This adjustability ensures the tool's long-term accuracy and performance, even with wear over time. Users are advised to refer to the fitting and tubing manufacturer's product assembly instructions for specific joining and gauging procedures.

Maintenance Features

Proper maintenance is crucial for extending the life of the Compact Angled PEX Crimp Hand Tool and preserving the quality of its crimps. The primary maintenance task involves frequently lubricating the pivot points with light oil. This lubrication ensures smooth action of the handles and jaws, contributing to maximum tool life and consistent crimp quality. The manual explicitly states that users should not attempt to repair the tool themselves, directing them to contact Viega for any tool-related information or issues.

Beyond lubrication, the tool requires regular checks for correct adjustment. It is recommended that the Compact Angled PEX Crimp Hand Tool be checked for proper adjustment at the start of every day. Furthermore, each crimp ring should be gauged to ensure it has been crimped properly and to verify the accuracy of the tool. The dimensional accuracy of the Crimp Caliper itself can degrade due to normal field wear and tear, necessitating regular checks with a suitable measuring device or replacement with a new gauge to maintain measurement accuracy. These routine checks and adjustments are integral to ensuring the tool consistently produces reliable crimps and maintains its operational integrity over time. The tool is covered by a limited warranty for ninety days from the date of purchase, emphasizing the importance of proper usage and maintenance to ensure warranty availability.

Viega 41723 Specifications

General IconGeneral
Model41723
CategoryCrimp tool
Tool TypePress Tool
MaterialSteel
Crimp Range12-28 mm
ApplicationProPress Systems
Nominal Size1/2" - 1"