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Viessmann VITOCAL 200-G Series User Manual

Viessmann VITOCAL 200-G Series
100 pages
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Installation and service instructions
for contractors
VIESMANN
Vitocal 200-G
Type
Type BWC 201.B06 to B17, 400 V~
Type BWC-M 201.B06 to B10, 230 V~
Heat pump with electric drive
Brine/water heat pump: 5.7 to 17.4 kW
With conversion kit to water/water heat pump: 7.5 to 22.6 kW
VITOCAL 200-G
6152043 GB 3/2020
Please keep safe.
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Viessmann VITOCAL 200-G Series Specifications

General IconGeneral
Operating temperature range (Heating)-20 °C to +35 °C
Energy efficiency class heating (35 °C)A+++
Energy efficiency class heating (55 °C)A++
CompressorScroll compressor
TypeAir/water heat pump
RefrigerantR410A
Energy Efficiency Class (Cooling)A
ApplicationResidential use
Control unitVitotronic 200

Summary

Safety Instructions

Safety Instructions for Working on the System

Working on the System

Details safety precautions for general work on the appliance, including electrical hazards.

Work on the Refrigerant Circuit

Covers safety measures for handling refrigerants, including risks of contact and escape.

Safety Instructions for Operating the System

What to do if Water Escapes

Provides guidance on actions to take if water leaks from the appliance, covering electrocution and scalding risks.

Preparing for Installation

Installation Room Requirements

Specifies requirements for the installation room, including volume, humidity, and temperature.

Installation Sequence

Siting the Heat Pump

Step-by-step guide for positioning the heat pump unit.

Removing the Heat Pump Module

Detailed steps for safely detaching and removing the heat pump module.

Transporting and Installing the Heat Pump Module

Procedures for moving and re-installing the heat pump module after removal.

Hydraulic Connections

Connecting Primary/Secondary Circuits

Guides for connecting the primary and secondary hydraulic circuits to the unit.

Connecting the Primary Circuit

Details on how to properly connect the primary circuit, including safety notes.

Connecting the Secondary Circuit

Instructions for connecting the secondary circuit, including system pressure and leaks.

Electrical Connection: Preparing Connections

Recommended Power Cables (400 V & 230 V)

Tables detailing recommended power cables, lengths, and fuse ratings for different voltages.

Electrical Connection: Installing Programming Unit

Electrical Connection: Connecting Vitoconnect

Connecting the Vitoconnect Accessory

Steps for connecting the Vitoconnect accessory for remote control and monitoring.

Electrical Connection: Overview

Overview of Electrical Connections

Diagram and explanation of the main electrical connection points and PCBs.

Electrical Connection: Main PCB (230V~)

Connection Values and Plugs

Information on connection values and details for Plug 211 and Plug 212 on the Main PCB.

Electrical Connection: External Connections

Electrical Connection: Expansion PCB

Electrical Connection: Terminal Block X3

Terminals X3.2 to X3.7

Explains functions for terminals related to temperature limiters, blocking signals, and power-OFF.

Electrical Connection: Terminals and Sensor PCB

Controller and Sensor PCB Connections

Lists sensors and components connected to the controller and sensor PCB.

Electrical Connection: Temperature Limiters

Connecting Temperature Limiters for Underfloor Heating

Explains how to connect a temperature limiter to restrict underfloor heating circuit temperature.

Power Supply: Isolators

Isolators for Non-Earthed Conductors

Details the need for and installation of isolators for omnipolar separation from the mains.

Power Supply: 230 V Connections

Heat Pump Control Unit Power Supply

Specifies the requirements for the 230 V~ power supply to the heat pump control unit.

Compressor Power Supply (230 V~)

Details the 230 V~ power supply connection for the compressor, including tariff options.

Power Supply: 400 V and Instantaneous Heater

Compressor Power Supply (400 V~)

Details the 400 V~ power supply connection for the compressor, noting phase sequence.

Instantaneous Heating Water Heater Power Supply (230 V~/400 V~)

Explains power supply connections for instantaneous water heaters, emphasizing water presence.

Power Supply: Power-OFF (Without Disconnect)

400 V Appliances with Power-OFF

Diagrams and explanations for power-OFF connections on 400V appliances without on-site disconnect.

230 V Appliances with Power-OFF

Details power-OFF connections for 230V appliances without on-site load disconnect, including parameter settings.

Power Supply: Power-OFF with On-site Disconnect

400 V Appliances with Power-OFF and Disconnect

Explains power-OFF connections for 400V appliances with an on-site load disconnect.

Power Supply: Power-OFF (230V with Disconnect)

230 V Appliances with Power-OFF and Disconnect

Details power-OFF connections for 230V appliances with on-site load disconnect.

Smart Grid Connections

Connection to EA1 Extension

Details Smart Grid connection to the EA1 extension, including conditions and notes.

Connection to Heat Pump Control Unit

Explains Smart Grid connection to the main PCB, including conditions and notes.

Commissioning, Inspection, and Maintenance

Overview of Commissioning Steps

Lists the sequence of steps required for commissioning the heat pump system.

Commissioning: Initial Steps

Opening the Heat Pump

Safety precautions and steps for opening the heat pump unit for commissioning.

Checking Refrigerant Circuit for Leaks

Procedures for checking the refrigerant circuit for leaks and safety notes.

Commissioning: Primary Side Operations

Filling and Venting the Primary Side

Step-by-step guide for filling and venting the primary circuit, including pressure checks.

Commissioning: Secondary Side and Pressure Checks

Filling and Venting the Secondary Side

Instructions for filling and venting the secondary circuit, with notes on water quality.

Checking Expansion Vessel and Heating Circuit Pressure

Procedures for checking the expansion vessel and heating circuit pressure.

Commissioning: System Checks and Start

Commissioning the System: Assistant

Details on starting the system commissioning process using the built-in assistant.

Commissioning: System Setup

Commissioning: System Configuration and Service Menu

Commissioning: Parameter Settings and System Schemes

Setting Parameters via System Scheme

Guides on setting parameters using the 'System scheme 7000' and defining required parameters.

Commissioning: Component Parameters

Parameters for Circulation Pumps and Other Components

Details parameters for heating circuit pumps, DHW pumps, mixer kits, and remote controls.

Commissioning: External Functions and Extensions

Commissioning: Cooling, Solar, and Heater Parameters

Instantaneous Heating Water Heater Parameters

Settings for electric booster heaters and instantaneous water heater operation.

Commissioning: Heating Source Parameters

Commissioning: Ventilation Parameters (Vitovent)

Commissioning: Vitovent Ventilation Settings

Commissioning: Power Generation and Smart Grid

Commissioning: Heat Pump Cascade and System Check

Checking System Function and Overview

How to check the system's overall function and display system overviews.

Commissioning: Function Checks and Heater Reset

Carrying Out a Function Check

Procedure for testing the proper functioning of system components.

Commissioning: Final Steps and User Instruction

Maintenance: Opening and Electrical Overview

Maintenance: Electrical Components (230 V Appliances)

Maintenance: Internal Components and Draining

Draining Secondary Side and Heating Water

Procedures for draining the secondary circuit and the heating water side.

Maintenance: Temperature Sensor Checks

Temperature Sensor Locations and Types

Identifies sensor types, their PCB locations, and connection points.

Specification for Brine/Water Heat Pumps

Specification for Brine/Water Heat Pumps (400 V)

Specification: Connections, Sound Power, and Performance Data

Specification for Brine/Water Heat Pumps (230 V)

Specification for Brine/Water Heat Pumps (230 V BWC-M)

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