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Viking VK512 - User Manual

Viking VK512
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ESFR DRY PENDENT SPRINKLER
VK512 K25.2 (GROOVED)
TECHNICAL DATA
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com
Visit the Viking website for the latest edition of this technical data page www.vikinggroupinc.com
Page 1 of 8
Form No. F_071221 Rev 001 12.10.2021
1. DESCRIPTION
Viking Early Suppression Fast Response (ESFR) Dry Pendent Sprinkler VK512 is
a fast response fusible element type sprinkler designed for use in storage areas
subject to freezing and supplied from a wet system only, in an adjacent heated
area. With a 25.2 (363 metric) nominal K-Factor and special deflector, this sprinkler
produces large, high-momentum water droplets in a hemispheric pattern below
the deflector. This permits penetration of the fire plume and direct wetting of the
burning fuel surface while cooling the atmosphere early in the development of a
high-challenge fire.
The dry ESFR sprinkler consists of a fusible element style ESFR sprinkler
permanently secured to a special supply nipple. The sprinkler assembly features
a sealed brass inlet that’s grooved. Also included with the ESFR dry sprinkler are
two insulating boot assemblies (optional) to help seal the clearance space around
the dry sprinkler barrel. The dry sprinkler boot assembly is intended to slow the
exchange of air between the inside and outside of the freezer (or any dry sprinkler
installation) to help mitigate condensation and humidity and temperature differentials
in the area around the sprinkler. Condensation can lead to ice build-up, which could
inhibit sprinkler operation or cause premature operation.
2. LISTINGS AND APPROVALS*
FM Approved: Class 2026
* Refer to the Approval Chart and Design Criteria for requirements that must be followed.
3.
*
TECHNICAL DATA
Specifications:
Available since 2022
Tube diameter: 1-11/16" (43.86 mm)
Minimum Operating Pressure: Refer to NFPA 13 and FM Loss Prevention Data Sheet 8-9.
Maximum Working Pressure: 175 psi (12 bar). Factory tested hydrostatically to 500
psi (34.5 bar).
Connections: 1-1/2" grooved
Nominal K-Factor: 25.2 U.S. (363 metric*)
Metric
K-factor measurement shown is when pressure is measured in bar. When pressure is
measured in kPa, divide the metric K-factor shown by 10.0.
Deflector Diameter: 1-3/4" (44.5 mm)
Overall Length: Refer to Table 1.
Sprinkler Assembly Materials of Construction:
Sprinkler Frame Casting: QM Brass
Deflector: Phosphor Bronze UNS-C51000
Seat: Brass UNS-C36000
Belleville Spring Sealing Assembly: Nickel Alloy, coated on both sides with PTFE Tape
Spring Base: Brass UNS-C31400 or UNS-C31600
Back-Up Nut: Brass UNS-C36000
Compression Screw: Stainless Steel UNS-S31603
Trigger and Support: Stainless Steel UNS-S31600
Fusible Element Assembly: Beryllium Nickel, coated with acrylic paint
Tube: Steel Tube ASTM A-513
Orifice: Brass UNS-C36000
Inlet: Brass UNS-C84400
Support (Internal): Brass UNS-C36000
Barrel: Steel Tube ASTM A-513, Electrodeposited Epoxy Base finish
Boot Assembly Materials of Construction:
Seal: ASTM D1056 2A0/1 4015-EL EPDM-Butyl-PE Foam Rubber OR ASTM D1056 2A1 Neoprene/EPDM/SBR OR ASTM D1056
2C1 Neoprene/EPDM
Over Seal Ring and Under Seal Ring: Cold Rolled Steel Finish: White Paint; #10 Screws: Stainless Steel
New form.
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Summary

1. DESCRIPTION

Viking ESFR Dry Pendent Sprinkler VK512

Viking ESFR Dry Pendent Sprinkler VK512 is a fast response fusible element type sprinkler for storage areas.

2. LISTINGS AND APPROVALS*

FM Approval

FM Approved: Class 2026. Refer to Approval Chart and Design Criteria for requirements.

3. TECHNICAL DATA

Specifications

Includes tube diameter, minimum/maximum pressure, connections, nominal K-Factor, and materials.

4. INSTALLATION

5. APPROVAL DESIGN REQUIREMENTS

5.1 FM Approval Requirements

VK512 is FM Approved as quick response pendent Storage sprinkler. Install per standards.

5.5.1 Protecting Dry Pendent Sprinklers

Maintain minimum vertical distance between ceiling and overhead piping for dry-pendent sprinklers.

5.5.2 NFPA Requirement for Minimum Exposed Barrel Lengths

Table 3 shows NFPA exposed barrel lengths for dry sprinklers based on ambient temperature.

6. OPERATION

7. INSPECTIONS, TESTS AND MAINTENANCE

8. AVAILABILITY

9. GUARANTEE

CARE AND HANDLING OF SPRINKLERS

General Handling and Storage

Store sprinklers in a cool, dry place, use original containers, keep separated, and protect operating elements.

Sprinkler Installation

Use designated wrench, avoid floor level installation, protect from impacts, do not over-tighten.

PROTECTIVE SPRINKLER SHIELDS AND CAPS

WHEN TO REMOVE THE SHIELDS AND CAPS

Remove shields/caps after installation and completion of ceiling finish work, before system service.

HOW TO REMOVE SHIELDS AND CAPS

Remove shields by pulling apart; remove caps by turning slightly and pulling. No tools needed.

GENERAL HANDLING AND STORAGE INSTRUCTIONS

WAX-COATED SPRINKLERS HANDLING

General Handling and Storage of Wax-Coated Sprinklers

Store in cool, dry place, separate containers, protect during transport and installation.

Installation of Wax-Coated Sprinklers

Use special wrench, avoid cracking wax, repair coating after installation, avoid heat sources.

SPRINKLER OVERVIEW: DESCRIPTION

SPRINKLER OVERVIEW: LISTINGS AND APPROVALS

SPRINKLER OVERVIEW: TECHNICAL DATA

Available Finishes

Viking sprinklers are available in decorative finishes, corrosion-resistant coatings, or non-corrosive materials.

Available Temperature Ratings

Relates to temperature classification; select based on maximum expected ceiling temperature.

K-Factors

Viking sprinklers have K-Factors related to orifice sizes; nominal U.S. K-Factors are provided.

Available Styles

Describes various installation positions like Upright, Pendent, Conventional, etc.

SPRINKLER OVERVIEW: INSTALLATION

SPRINKLER OVERVIEW: OPERATION

SPRINKLER OVERVIEW: INSPECTIONS, TESTS AND MAINTENANCE

SPRINKLER OVERVIEW: AVAILABILITY

SPRINKLER OVERVIEW: GUARANTEE

REGULATORY AND HEALTH WARNINGS

STATE OF CALIFORNIA, USA

Warning about exposure to chemicals during installation/servicing of fire protection products.

WARRANTY TERMS AND CONDITIONS

Details on warranty terms are available via price schedule or direct contact.

Summary

1. DESCRIPTION

Viking ESFR Dry Pendent Sprinkler VK512

Viking ESFR Dry Pendent Sprinkler VK512 is a fast response fusible element type sprinkler for storage areas.

2. LISTINGS AND APPROVALS*

FM Approval

FM Approved: Class 2026. Refer to Approval Chart and Design Criteria for requirements.

3. TECHNICAL DATA

Specifications

Includes tube diameter, minimum/maximum pressure, connections, nominal K-Factor, and materials.

4. INSTALLATION

5. APPROVAL DESIGN REQUIREMENTS

5.1 FM Approval Requirements

VK512 is FM Approved as quick response pendent Storage sprinkler. Install per standards.

5.5.1 Protecting Dry Pendent Sprinklers

Maintain minimum vertical distance between ceiling and overhead piping for dry-pendent sprinklers.

5.5.2 NFPA Requirement for Minimum Exposed Barrel Lengths

Table 3 shows NFPA exposed barrel lengths for dry sprinklers based on ambient temperature.

6. OPERATION

7. INSPECTIONS, TESTS AND MAINTENANCE

8. AVAILABILITY

9. GUARANTEE

CARE AND HANDLING OF SPRINKLERS

General Handling and Storage

Store sprinklers in a cool, dry place, use original containers, keep separated, and protect operating elements.

Sprinkler Installation

Use designated wrench, avoid floor level installation, protect from impacts, do not over-tighten.

PROTECTIVE SPRINKLER SHIELDS AND CAPS

WHEN TO REMOVE THE SHIELDS AND CAPS

Remove shields/caps after installation and completion of ceiling finish work, before system service.

HOW TO REMOVE SHIELDS AND CAPS

Remove shields by pulling apart; remove caps by turning slightly and pulling. No tools needed.

GENERAL HANDLING AND STORAGE INSTRUCTIONS

WAX-COATED SPRINKLERS HANDLING

General Handling and Storage of Wax-Coated Sprinklers

Store in cool, dry place, separate containers, protect during transport and installation.

Installation of Wax-Coated Sprinklers

Use special wrench, avoid cracking wax, repair coating after installation, avoid heat sources.

SPRINKLER OVERVIEW: DESCRIPTION

SPRINKLER OVERVIEW: LISTINGS AND APPROVALS

SPRINKLER OVERVIEW: TECHNICAL DATA

Available Finishes

Viking sprinklers are available in decorative finishes, corrosion-resistant coatings, or non-corrosive materials.

Available Temperature Ratings

Relates to temperature classification; select based on maximum expected ceiling temperature.

K-Factors

Viking sprinklers have K-Factors related to orifice sizes; nominal U.S. K-Factors are provided.

Available Styles

Describes various installation positions like Upright, Pendent, Conventional, etc.

SPRINKLER OVERVIEW: INSTALLATION

SPRINKLER OVERVIEW: OPERATION

SPRINKLER OVERVIEW: INSPECTIONS, TESTS AND MAINTENANCE

SPRINKLER OVERVIEW: AVAILABILITY

SPRINKLER OVERVIEW: GUARANTEE

REGULATORY AND HEALTH WARNINGS

STATE OF CALIFORNIA, USA

Warning about exposure to chemicals during installation/servicing of fire protection products.

WARRANTY TERMS AND CONDITIONS

Details on warranty terms are available via price schedule or direct contact.

Overview

The Viking Early Suppression Fast Response (ESFR) Dry Pendent Sprinkler VK512 is a specialized fire protection device designed for use in areas subject to freezing temperatures, particularly storage facilities. Unlike standard sprinklers, the VK512 is supplied from a wet pipe system located in an adjacent heated area, allowing it to operate effectively in cold environments without the risk of freezing within the sprinkler itself.

Function Description

The primary function of the VK512 is to provide early suppression of high-challenge fires, particularly in storage applications. It achieves this through its unique design, which incorporates a fast-response fusible element and a special deflector. When activated by heat from a fire, the fusible element disengages, opening the waterway. Water then flows through the sprinkler's orifice and strikes the deflector, producing large, high-momentum water droplets. These droplets are distributed in a hemispheric pattern below the deflector, allowing them to penetrate the fire plume and directly wet the burning fuel surface. This action cools the atmosphere and helps to suppress the fire early in its development.

The dry ESFR sprinkler assembly consists of the fusible element-style ESFR sprinkler permanently attached to a supply nipple. The inlet of the sprinkler is made of sealed brass and features a grooved connection for secure installation. To further enhance its performance in cold environments and mitigate issues like condensation and ice build-up, the VK512 includes two insulating boot assemblies. These boots are designed to seal the clearance space around the dry sprinkler barrel, slowing the exchange of air between the inside and outside of the freezer or cold area. This helps to maintain temperature differentials and prevent conditions that could inhibit sprinkler operation or lead to premature activation.

Usage Features

The VK512 is intended for installation in wet pipe sprinkler systems where the protected area is subject to freezing temperatures. It is crucial to ensure that the wet pipe system supplying the dry sprinklers is provided with adequate heat to prevent freezing. The sprinkler is designed to be installed in 1-1/2" grooved run of tee fittings that meet the dimensional requirements of ANSI B16.3 (Class 150). Alternatively, it can be installed into welded outlets that meet the dimensional requirements of ANSI B16.11.

Installation requires careful attention to detail. Before final installation, it is recommended to temporarily install all components to verify correct measurements. The procedure involves inspecting the sprinkler for damage, installing all piping first, and then drilling a 3½" hole for the sprinkler. It is essential to verify that the protective cap is installed before inserting the sprinkler into the pre-drilled hole. Lubricating or sealing the gaskets on the grooved coupling, if necessary, and securing the sprinkler with a suitable grooved coupling are critical steps.

The insulating boot assemblies, which are included with each sprinkler, play a vital role in its performance in cold environments. These boots should be installed on smooth, flat, and clean surfaces. For metallic ceilings, pilot holes are required for the boots. The rubber rings of the boots are carefully pulled apart and installed onto the barrel, followed by placing the two halves of the seal casing on either side of the barrel and securing them with screws. It is important to note that in situations with corrugated ceiling panels or other specific conditions, alternative penetration sealing methods may be required.

After installation, the entire sprinkler system must be tested in compliance with installation standards. Any leaks must be repaired, and the sprinkler must be properly tightened. Air testing of the sprinkler piping prior to water testing may be considered in areas where leakage must be prevented. Crucially, the protective shields must be removed from the sprinklers by hand before placing the system in service. No tools should be used to remove these shields to avoid damaging the fusible element. The system design must adhere to ESFR design guidelines outlined in the latest standards and by the Authorities Having Jurisdiction.

Maintenance Features

Maintaining the fire protection system and its devices in proper operating condition is the responsibility of the owner. Regular inspections, tests, and maintenance are essential, following the guidelines provided in NFPA 25 or FM 2-81, as well as any additional requirements from the Authority Having Jurisdiction.

Sprinklers should be inspected regularly for signs of corrosion, mechanical damage, obstructions, or paint. The frequency of these inspections may vary depending on the corrosiveness of the atmosphere, water supplies, and the level of activity around the device. Any sprinklers that have been painted, mechanically damaged, or show signs of corrosion must be immediately replaced or tested as required by installation standards. Sprinklers that have operated cannot be reassembled or reused and must be replaced with new units.

The sprinkler's discharge pattern is critical for effective fire protection. Therefore, nothing should be hung from, attached to, or otherwise obstruct the discharge pattern. Any obstructions must be removed immediately, or additional sprinklers installed if necessary.

When replacing existing sprinklers, the system must first be removed from service. This involves notifying all Authorities Having Jurisdiction, draining all water, and relieving pressure from the piping. The dry sprinkler insulating boot assemblies must be removed, followed by the old sprinkler. The replacement sprinkler must be the correct model, style, orifice size, temperature rating, and response characteristics. After installing the new sprinkler and its boot assemblies, the system is returned to service, and all valves are secured. All replaced sprinklers are checked for leaks, and any leaks are repaired.

Sprinkler systems that have been exposed to a fire must be returned to service as soon as possible, with the entire system inspected for damage and necessary repairs or replacements. Sprinklers exposed to corrosive products of combustion, even if they have not operated, should be replaced.

Viking VK512 Specifications

General IconGeneral
ModelVK512
Number of Stations12
Enclosure RatingNEMA 3R
TypeController
CategoryIrrigation Controller

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