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Vintage Air 565701 User Manual

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an ISO 9001:2015 Registered Company
1957 Chevrolet Full-Size
Evaporator Kit
(565701)
18865 Goll St. San Antonio, TX 78266
Phone: 800-862-6658
Sales: sales@vintageair.com
Tech Support: tech@vintageair.com
www.vintageair.com
905701 REV B 09/18/18, PG 1 OF 34

Questions and Answers:

Vintage Air 565701 Specifications

General IconGeneral
Part Number565701
ManufacturerVintage Air
CategoryAutomobile Parts
MakeUniversal
Voltage12 Volts
CompatibilityUniversal
MaterialAluminum

Summary

Product Information and Notices

Packing List and Components

Lists the main components of the Evaporator Kit, including the Sub Case and Accessory Kit.

System Operation and Safety Notices

Key recommendations for system performance, safe operation, and maintenance.

Wiring and Electrical Precautions

Guidance on electrical system integrity, noise reduction, and proper wiring connections for A/C.

Vehicle Disassembly

Engine Compartment Disassembly Steps

Steps to remove hood, battery, radiator, hoses, heater core, and blower assembly.

Passenger Compartment Disassembly Steps

Steps to remove dash trim, glove box, heater assembly, and vent ducts.

Evaporator Unit Installation

Evaporator Pre-Installation and Bracket Prep

Preparing the evaporator unit and firewall bracket, including plenum removal and U-nut installation.

Mounting Evaporator Unit and Brackets

Installing the evaporator firewall bracket, unit, and dash brackets.

Hardline and Duct Hose Connections

Connecting refrigerant and heater hardlines, and installing A/C duct hoses.

Firewall Insulation and Fresh Air Vent Installation

Insulating the firewall and installing fresh air components and vent duct caps.

Wiring and Control System Installation

Defrost Duct and Initial Wiring

Installing defrost ducts and making initial electrical connections for relay and heater control valve.

Evaporator, ECU, and Control Panel Wiring

Connecting evaporator unit, mounting ECU, and routing control panel wiring.

Heater Control Valve and Final Wiring Steps

Routing heater control valve wiring, connecting safety switches, and circuit breaker.

Wiring Diagram and Connection Instructions

Comprehensive wiring diagram and detailed connection instructions for all components.

Hoses, Controls, and Airflow

A/C Hose Installation and O-ring Preparation

Proper lubrication and connection of A/C hoses with specified torque.

Heater Hose and Control Valve Installation

Installing the heater control valve and connecting heater hoses to the system.

Louver and Glove Box Installation

Installing dashboard louvers and reassembling the glove box and ashtray.

System Completion and Operation

Final System Checks and Charging

Completing the installation with final checks, fluid fills, and system evacuation/charging.

Operating the A/C and Heat Controls

Instructions for operating the blower speed, mode control, and temperature settings.

Troubleshooting

Troubleshooting Blower, Compressor, and System Issues

Diagnosing and resolving common problems with blower, compressor, and system operation.

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