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Vintage Air 751163 User Manual

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an ISO 9001:2015 Registered Company
1960-63 Chevrolet Pickup
without Factory Air
Evaporator Kit
(751163)
18865 Goll St. San Antonio, TX 78266
Phone: 800-862-6658
Sales: sales@vintageair.com
Tech Support: tech@vintageair.com
www.vintageair.com
901180 REV C 05/15/19, PG 1 OF 24
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Vintage Air 751163 Specifications

General IconGeneral
Evaporator Case MaterialPlastic
Evaporator FinishBlack
Expansion Valve IncludedYes
Heater IncludedYes
Part Number751163
CategoryAutomobile Accessories
ManufacturerVintage Air
Product TypeEvaporator

Summary

Product Packing List Details

Evaporator Sub Case and Accessory Kit Components

Itemizes the Gen IV 4-Vent Evaporator Sub Case and Accessory Kit parts.

Important System Operation and Safety Notices

Refrigerant, Lubricant, and Service Information

Details refrigerant capacity, lubricants, safety switches, and general service advice.

Important Wiring and Electrical System Precautions

Radio Interference Capacitors and Grounding Importance

Emphasizes radio interference capacitors and proper vehicle grounding.

Engine Compartment Disassembly and Component Installation

Engine Bay Preparation and Component Removal

Steps for preparing the engine bay, including battery, radiator, and heater assembly removal.

Condenser, Compressor, and Bracket Mounting

Instructions for installing the condenser, compressor, and their respective brackets.

Passenger Compartment Disassembly Procedures

Interior Component Removal for Access

Steps for removing interior parts like the glove box and control panel.

Firewall Modification and Evaporator Bracket Mounting

Firewall Drilling and Template Application

Guidance on modifying the firewall using a template for bracket placement.

Evaporator Bracket and Hardline Assembly Steps

Instructions for attaching evaporator brackets and connecting hardlines.

Evaporator Unit and Hose System Installation

Securing and Leveling the Evaporator Unit

Procedures for installing the evaporator unit under the dash and ensuring correct alignment.

Drain Hose and A/C Hose Connections

Installing the drain hose and connecting the A/C hoses with proper O-ring lubrication.

Firewall Sealing and Heater System Integration

Firewall Cover and Heater System Mounting

Sealing firewall openings and installing the OEM heater cover.

Heater Hose and Control Valve Routing

Connecting and routing heater hoses and the heater control valve.

A/C and Heater Hose Routing in Engine Bay

Proper placement and securing of A/C and heater hoses in the engine compartment.

Under Dash Louver Installation

Driver Side Under Dash Louver Mounting

Steps for installing the driver side louver housing and the louver itself.

Center/Passenger Side Louver Assembly Installation

Procedures for mounting the center and passenger side louvers and plugs.

Final Installation Steps and System Integration

Duct Hose and Control Panel Connection

Connecting duct hoses, installing the control panel, and routing wiring harnesses.

Control Panel and Duct Hose Routing

Final routing of duct hoses to the dash vents and control panel wiring.

System Wiring, Connections, and Operation

Wiring Diagram and Component Identification

Visual representation of the system's electrical layout and components.

Gen IV Wiring Connection Instructions

Detailed guide for connecting ignition, dash lights, heater valve, and compressor.

Operation of Blower, Mode, and Temperature Controls

Instructions on using the controls for blower speed, mode selection, and temperature.

Troubleshooting Common System Issues

Blower Speed and Continuous Operation Problems

Diagnosing issues where the blower stays on high speed or doesn't turn off.

Compressor Engagement and Mode Functionality Failures

Troubleshooting compressor engagement, disengagement, and mode door operation.

Intermittent Operation and System Reset Issues

Addressing system power failures, intermittent operation, and unexpected resets.

Erratic Control Functions and Rapid Blower Cycling

Diagnosing erratic controls, rapid blower cycling, and unexpected shutoffs.

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