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ViscoTec Preeflow eco-CONTROL EC200-B - User Manual

ViscoTec Preeflow eco-CONTROL EC200-B
36 pages
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Dosing system
Operation and
maintenance
instructions
eco-CONTROL
EC200-B
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Summary

Introduction to the Dosing System

Safety Information and Precautions

Informal Safety Measures

The operating and maintenance manual must be kept with the dispenser manual at the site of use.

Symbols Used in Instructions

Defines symbols used in the instructions for keys, sections, warnings, and notes.

Appropriate Use and Warranty Conditions

Specifies intended use in non-ex-proof environments and conditions that void the warranty.

Personnel Qualifications

Owner is responsible for qualified personnel who have read and understood instructions and regulations.

Organizational Safety Measures

Owner must provide PPE and ensure all safety devices are checked regularly.

Pre-Operation Visual Check

Daily visual check of the dosing system before starting work or shift change.

Preventing Dispenser Motor Damage

Only remove/insert dispenser mains plug when power is switched off to avoid damage.

Sources of Danger with Dosing System

Covers dangers from high pressure, air bubbles, and handling of chemical products.

Dosing System Operation Guide

Displays and Controls Overview

Details the graphic display, keys, NAVI wheel, and shortcut keys for controls.

System Connections

Lists and describes all system connections, including sensors, motors, and power.

Screen Symbols Explained

Explains symbols used on the screen for dosing quantity, time, flow rate, and error messages.

Functional and Operational Schematic

Details interaction between screen displays, input dialogs, function keys, and NAVI wheel operation.

Starting Up the Dosing System

Provides step-by-step instructions for safely starting up the dosing system and its components.

Switching the System On and Off

Explains that the system is switched on by applying mains power and has no dedicated switch.

Shutting Down the Dosing System

Describes the procedure for shutting down the system, done in reverse order of starting up.

Dosing Programs and Applications

General overview of factors for reproducible dosing and saving program parameters.

Detailed Dosing Program Types

Details Quantity program, Start/stop program, and Time program for dispensing operations.

Operating Modes Explained

Explains manual dosing, dosing with a foot switch, and using an external controller.

Calibrating the Dosing System

Preparation and steps for calibrating the dosing system for accurate dispensing.

Automatic Calibration Procedure

Step-by-step guide for automatic calibration using the system's interface and displays.

Manual Calibration Procedure

Simplified recalibration option after component changes or batch variations.

System Settings Configuration

Core configuration settings for the dosing system, including amount, time, and flow rate.

Setting the Dosing Amount

Methods for determining and setting the precise dosing amount using calculation or teach-in.

Dosing Quantity via Teach-in Function

Detailed steps for using the Teach In function to empirically determine and set the dosing quantity.

Setting the Dosing Time

Instructions for setting and saving the desired dosing time for programmed operations.

Setting the Flow Rate

Details how to set, change, and save the flow rate within each dosing program.

Sucking Back Function

Setting the value for sucking back medium to prevent dripping after dosing.

Setting Material Density

Guide for inputting and saving the material density for accurate weight-based dosing.

Changing Set Material Density

Procedure to change the stored material density value within existing or new programs.

Primary Pressure Monitoring Tolerance

Setting tolerance for primary pressure monitoring to trigger alarms and prevent dosing.

Tolerance Value for Pressure

Inputting and confirming the tolerance value for primary pressure monitoring.

Password Protection Setup

Explains how to set, activate, and release password protection for controller settings.

Activating Password Protection

Step-by-step guide to activate password protection on the dosing system.

Unlocking the Controller (Password)

Procedure to unlock the controller by entering the correct password.

Deactivating Password Protection

Instructions to deactivate password protection and regain full access to settings.

Analogue Input Configuration

Description and technical data for controlling flow rate with analogue signals (V or mA).

Switching Analogue Input On;Off

Steps to enable or disable the analogue input function for external signal control.

Setting System Time and Date

Procedure to set the system's current time and date via the control interface.

System and Error Message Configuration

How to switch system and error messages (alarms) on or off.

Clearing System Error Messages

Procedure to clear error messages displayed on the system, including checking the cause.

Creating New Dosing Programs

Guide to creating new dosing programs, saving them, and using memory slots.

Selecting an Active Dosing Program

Instructions on how to select and activate a previously created dosing program.

Changing Existing Dosing Programs

Steps to modify parameters of existing dosing programs, including pause and pressure unit.

Performing Dosing Operations

How to initiate and view dosing operations using quantity, time, or start/stop programs.

Bleeding the Dispenser

Procedure for bleeding the dispenser after filling or cleaning to prevent damage.

Service and System Information

System information and settings related to operating data and chipcard management.

Viewing Operating Information

Displays system and operating times, and allows setting the language for the displays.

Formatting the Chipcard

Instructions on how to reformat the chipcard, which deletes all data.

Accessories and Spare Parts

Troubleshooting and Maintenance

Troubleshooting Common Errors

Lists common errors like no display or unsaved programs and their possible causes/corrections.

Handling System Error Messages

Details error messages like Overcurrent and Level critical, with causes and corrective actions.

Basic Maintenance Procedures

Dosing control is maintenance-free; clean with a damp cloth after unplugging.

Technical Specifications

Dosing Control Technical Data

Provides dimensions, weight, voltage, performance, interface, and operating conditions.

Dispenser Information Reference

Refers to the commissioning and maintenance manual supplied with the dispenser.

Interface Specifications

Information on interfaces, recommending to request details from the manufacturer or distributor.

Product Disposal Guidelines

EC Declaration of Conformity

ViscoTec Preeflow eco-CONTROL EC200-B Specifications

General IconGeneral
BrandViscoTec
ModelPreeflow eco-CONTROL EC200-B
CategoryControl Systems
LanguageEnglish