Volkswagen Jetta 2005 Service Manual

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– Install gearbox selector lever -A-.
– Tighten hexagon nut -arrow 4- to specified torque
⇒ Item 18 (page 71) .
– Spread a small amount of grease -G 000 450 02- on pin of
gearbox selector lever -A-.
– Connect gear selector cable to gearbox selector lever
-arrow 1-.
Metal relay lever
– Install relay lever -B- and secure with securing clip -arrow 3-.
– Spread a small amount of grease -G 000 450 02- on pin of
relay lever -B-.
– Connect gate selector cable to relay lever -arrow 2-.
Plastic relay lever
– Install relay lever together with cable end-piece ⇒ page 73 .
Continuation for all
– Adjust selector mechanism ⇒ page 80 .
– Install battery tray and battery⇒ Electrical system; Rep. Gr.
27 ; Removing and installing battery .
– If removed, reinstall engine cover and complete air filter hous‐
ing ⇒ Rep. Gr. 23 ; Repairing diesel direct injection engine or
⇒ Rep. Gr. 24 ; Repairing injection system
– Reconnect battery and perform work required after connecting
battery ⇒ Electrical system; Rep. Gr. 27 ; Disconnecting and
connecting battery .
– Install lower part of front left wheel housing liner ⇒ General
body repairs, exterior; Rep. Gr. 66 ; Wheel housing liner .
– Install noise insulation ⇒ General body repairs, exterior; Rep.
Gr. 50 ; Noise insulation .
3.2.1 Specified torques
Gearbox to 1.4 l petrol engine
Item Bolt Quantity Nm
1 M12 x 50 3 80
2 M12 x 55
♦ With M8 stud
♦ Additionally, start‐
er to gearbox
1 80
3 M12 x 150
♦ With M8 stud
♦ Additionally, start‐
er to gearbox
1 80
4 M12 x 60 2 80
5 M10 x 50 2 40
Item -A- dowel sleeves for centring
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
96 Rep. Gr.34 - Controls, housing

Volkswagen Jetta 2005 Specifications

General

Brand	Volkswagen
Model	Jetta 2005
Category	Automobile
Language	English