Volkswagen Transporter T5 User Manual

Body builder guidelines 2008
Body builder guidelines
Transporter T5

Volkswagen Transporter T5 Specifications

General

Brand	Volkswagen
Model	Transporter T5
Category	Automobile
Language	English

Summary

Volkswagen Transporter T5 Body Assembly Guidelines

1.1 Body Assembly Guidelines

General Guidelines and Requirements

Outlines adherence to guidelines, safety, and specific modification prerequisites.

1.2 Warranty and Liability

Warranty and Liability Considerations

Details warranty claims, custom body manufacturer responsibility, and customer communication.

2.1 Permissible Weights and Unladen Weights

2.2 One-sided Weight Distribution

Distribution Guidelines and Examples

Explains limits for one-sided load distribution and provides an example calculation.

2.3 Interior Dimensions Diagram

2.4 Chassis Dimension Diagrams

2.5 Chassis Frame Cross-sections

2.6 Maximum Dimensions

Key Dimensional Notes

Highlights minimum cab-to-body distance and maximum rear overhang rules.

2.7 Standard Fixture Points for Custom Bodies

3.10 Electromagnetic Compatibility

3.11 Brake System

Brake System Modification Restrictions

States that modifications to the brake system are not permitted.

3.12 Load-Dependent Brake Pressure Limiter

3.13 Pressure Control and Adjustment

3.14 Back-to-Back Cab ABS Requirements

3.15 Electrical Interface (Elektroschnittstelle) in T5

General Notes for Electrical Interface

Covers VDE guidelines, component approval, and user responsibilities for the interface.

3.3 Auxiliary Equipment Attachment

3.5 Hydraulic Tailboard Installation

3.6 Trailer Hitches and Space Allowance

Trailer Hitch Installation Guidelines

3.7 Lifting Vehicle Procedures

4.1 Sidewall Apertures and Window Retrofitting

4.2 Roof Apertures

4.2.3 Roof Apertures

4.3 Seat Retrofitting in Passenger Compartment

Seat Mountings on Short Wheelbase

Seat Mountings on Long Wheelbase

5.3 Drilling in Chassis Frame

5.4 Welding on Vehicle

5.5 Wheelbase and Overhang Extensions

5.6 Subframe and Assembly Frame

Subframe Design and Function

Assembly Frame Function

5.7 Custom Bodies with Raised Centre of Gravity

5.8 Raised Centre of Gravity Regulations

6.6 Vehicle Registration Data