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3.0GLP-D
Volvo Penta 3.0GLP-D - User Manual
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OPERATOR’S MANUAL
3.0GLP-D
4.3GL-E(F), 4.3GXi-F(F), 4.3OSi-F(F)
5.0GL-F(F), 5.0GXi-F(F), 5.0OSi-F(F)
5.7Gi-F(F), 5.7GXi-G(F),
5.7OSi-E(F), 5.7OSXi-E(F)
8.1Gi-G(F), 8.1GXi-F(F), 8.1OSi-C(F)
2
Table of Contents
Main Page
Table of Contents
11
Safety Information
15
General Information
16
Warning Symbols Used in this Manual
16
Safety Precautions (Maintenance and Service)
17
Knowledge
17
Engine Decals
17
Stop the Engine
17
Lifting the Engine
17
Before Starting the Engine
17
Washing the Engine
17
Start Spray
18
Carbon Monoxide Poisoning
18
Hot Surfaces and Fluids
18
Fire and Explosion
18
Batteries
18
Non-Original Components
18
Fuel and Lubrication Oil
18
Fuel System
19
Electrical System
19
Chemicals
19
Lubrication System
19
Cooling System
19
Safety Precautions While Operating the Boat
20
Your New Boat
20
Accidents
20
Maneuvering
20
Emergency Stop Switch
20
Daily Checklist
20
Refueling
20
Do Not Start the Engine
20
Station Wagon" Effect & Carbon Monoxide
21
Replacement Parts and Tools Checklist
22
Safety Equipment Checklist
22
Safety Equipment
22
Trip Checklist
22
Planning Your Trip
22
Safety Checklists
22
Basic Safety Rules of Boating
23
High Performance Boat Operation
23
Introduction
25
Care of the Environment
25
Fuel and Oils
25
Breaking-In
25
Certified Engines
26
Power Ratings
27
Load Condition (Speed of Planing Hull)
27
Volvo Penta on the Internet
29
Toll-Free Dealer Locator Service
29
Volvo Penta Dealer Network
29
Volvo Action Service (VAS)
29
Doing Your Own Maintenance and Repairs
29
Warranty Registration Form
29
Warranty Information
29
General Information
29
Informational Decals and Identification Plates
30
Identification Numbers
31
Owner's Identification Card
32
Service, Replacement Parts, and Accessories
32
Instrumentation
33
Instrument Panel
33
Audible Alarm
34
Emergency Stop Switch
34
Checking Instruments
35
Oil Pressure
35
Engine Coolant Temperature
35
Voltage/Charge
35
Analog Trim Instrument
36
Power Trim/Tilt
36
Trim Instruments
36
Optional Digital Trim Instrument
37
LED Display
37
Trim/Tilt Motor Protection
38
Impact Protection
38
Engine Protection Mode
39
Engine Control Module (ECM)
40
Master/Slave Arrangement
40
Other Instruments
40
Controls
41
Remote Control Unit
41
Single Lever Control Operation
41
Shifting from Neutral
41
Disengaging the Shift Function
41
Twin Unit Maneuvering
42
How to Shift and Control Speed
42
Shifting between Forward and Reverse
43
Cruising Speed
43
Friction Brake
44
Side Mount Remote Controls
44
Top Mount Remote Controls
44
Trim Controls
45
Operating Trim Controls
45
Control Panel
45
Remote Control Lever
45
Control Lever with Catch Button (Single)
46
Control Lever with Catch Button (Dual)
46
Operation
47
Operating the Engine
47
Before Starting
47
Starting the Engine (Cold Start)
48
GL Models
48
GL Models
49
If the Engine Floods
49
Gi, Osi, Gxi & Osxi Models
49
Starting the Engine (Warm Start)
50
Stopping the Engine
50
Operating Remote Controls
51
Using the Gear Shift Release Button
51
Steering System Operation
52
Twin Unit Steering
52
Power Trim and Tilt Operation
53
Power Trim Operation
53
Determining the Proper Trim
54
Operating in "Bow-Up" Position
54
Operating in "Bow-Down" Position
55
Power Tilt Operation
55
Power Trim/Tilt Switch & Gauge Location
56
High Altitude Operation
57
Shallow Water Operation
57
Special Boating Situations
57
Operating in Freezing Temperatures
58
Salt Water Operation
58
Trailering Your Boat
58
Gl-E(F), 5.0Gl-F(F)
59
3.0Glp-D
59
Fuse and Relay Box Layout
59
Circuit Breakers and Fuses
59
Features
59
Gxi-F(F), 4.3Osi-F(F), 5.0Gxi-F(F), 5.0Osi-F(F), 5.7Gi-F(F), 5.7Gxi-G(F), 5.7Osi-E(F), 5.7Osxi-E(F), 8.1Gi-G(F), 8.1Gxi-F(F), 8.1Osi-C(F)
60
Legend of Symbols Used in Engine Diagrams
60
3.0Glp-D
62
4.3Gl-E, 5.0Gl-F
64
4.3Gxi-F, 5.0Gxi-F, 5.7Gi-F, 5.7Gxi-G
66
4.3Osi-F, 5.0Osi-F, 5.7Osi-E, 5.7Osxi-E, 8.1Osi-C
68
8.1Gi-G, 8.1Gxi-F
70
GL-EF, 4.3Gxi-FF, 4.3Osi-FF, 5.0Gxi-FF, 5.0GL-FF, 5.0Osi-FF, 5.7Gi-FF, 5.7Gxi-GF, 5.7Osi-EF, 5.7Osxi-EF
72
8.1Gi-GF, 8.1Gxi-FF, 8.1Osi-CF
73
SX-M Sterndrive
74
DP-S Sterndrive
75
XDP Sterndrive
76
Maintenance Parts List
77
Engine Parts & Accessories
77
Engine Parts & Accessories (Continued)
78
Engine Parts & Accessories (Continued)
79
SX/DP-S Drive Parts & Accessories
79
XDP-B Drive Parts & Accessories
80
Maintenance
81
Engine Break-In Period
81
Break-In Procedures
81
First Two Hours
82
Next Eight Hours
82
Operating after Break-In Period
83
First Service Inspection (Dealer 20-Hour Check)
83
Final Ten Hours
83
Preparing for Boating (Launching)
84
Off-Season Storage (Winterization)
84
Static Water Line
85
Static Water Line Test
85
Maintenance Schedule
86
Engine Exhaust System
89
Maintenance of Boat's Systems
89
Drive Unit Bellows
90
PCV Valve
91
Checking the PCV Valve
91
Fuel System
92
Gasoline Recommendations
92
Gasoline Containing Alcohol
93
Leaded Fuels
93
Preventing Gum Formation and Corrosion
94
Carburetor (GL)
94
Detonation (Spark Knock)
94
Electronic Fuel Injection (Gi, Gxi, Osi, & Osxi)
94
Flame Arrestor
95
Electric Fuel Pumps
95
Fuel Filter
96
Engine Fuel Filter Replacement
96
Fuel Filter Replacement (V6/V8 Carb Engines)
97
Fuel Screen Cleaning (3.0 Liter Carb Engines)
97
Electrical System
98
Battery Cables
98
Batteries and Connections
98
Battery Replacement
100
Multiple Batteries and Selector Switch
100
Distributor Cap and Rotor
100
Checking and Changing Spark Plugs
101
Spark Plugs
101
Circuit Breakers and Fuses
102
Belt Adjustments
103
Serpentine Belt Engines
103
V-Belt Engines (GL Models)
104
V-Belt Tension (GL Models)
104
Power Steering Pump Belt (GL Models)
105
Alternator Belt (GL Models)
105
Cooling System
106
Raw Water System
106
Closed Cooling System (F-Series)
106
Engine Overheating (EFI Engines)
107
Engine Overheating (Carbureted)
107
Engine Flush
108
Draining the Cooling System
109
Raw Water Cooled Engines
109
4.3 GL Draining Only
110
Liter Engines (F-Series)
110
Draining the Closed Cooling System
110
5.0, and 5.7 Liter Engines (F-Series)
111
Impeller: Checking & Replacing
111
Lubrication System
112
Engine/Crankcase Oil
112
Checking Engine Oil Level
113
Changing Engine Oil
113
Changing the Oil Filter
114
Shaft Spline and Bearing Lubrication
114
Tie Rod (Twin Installations Only)
114
Steering System
115
Power Steering Reservoir Fluid Level
115
Power Trim/Tilt Fluid Level
115
Draining the Drive Unit (SX/DP-S)
116
Checking the Drive Unit Lubricant (SX/DP-S)
116
Drive Unit Lubrication (SX/DP-S)
116
Drive Components (SX/DP-S)
116
Filling the Drive Unit (SX/DP-S)
117
Drive Components (XDP)
118
Drive Unit Lubrication (XDP)
118
Checking the Drive Unit Lubricant (XDP)
118
Draining the Drive Unit (XDP)
118
Filling the Drive Unit (XDP)
119
Sacrificial Anodes
120
Replacing Sacrificial Anodes (SX/DP-S)
120
Replacing Sacrificial Anodes (XDP)
121
Replacing Heat Exchanger Anodes
121
Active Corrosion Protection System (SX/DP-S Only)
122
Painting the Drive (SX/DP-S Only)
124
Preparation
124
Paint Application (SX/DP-S Only)
124
Paint Application (XDP Only)
125
Preparation
125
Painting the Drive (XDP Only)
125
Propeller Care
126
Propeller Replacement - SX
126
Removing the SX Propeller
126
Installing the SX Propeller
126
Installing the DP-S Propeller
127
Removing the DP-S Propeller
127
Propeller Replacement - DP-S
127
Propeller Replacement - XDP
128
Removing the XDP Propeller
128
Installing the XDP Propeller
128
Boat Bottom
129
Bottom Painting
129
Engine Alignment
129
Engine Submersion
129
Replacement Parts
130
Troubleshooting
131
Troubleshooting - System Isolation
131
Engine Troubleshooting Guides
132
Engine Cranks, but will Not Start
133
Engine will Not Crank
133
Hard Starting - Cold Engine
134
Hard Starting - Hot Engine
134
Engine Noises and Vibrations
135
Engine Runs Rough
135
Engine Overheats
136
Engine dies out
137
Engine Won't Reach Operating RPM
137
Defective Engine Lubricating System
138
Low Battery Voltage after Short Storage
139
Technical Data
141
Metric Conversion Chart
153
General Torque Specifications
154
Index
155
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Volvo Penta 3.0GLP-D Specifications
General
Brand
Volvo Penta
Model
3.0GLP-D
Category
Engine
Language
English
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