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Volvo Penta
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AQ100
Volvo Penta AQ100 User Manual
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OPERA
T
OR
’S
MANU
AL
A
QU
AMA
TIC
95/100, 110/100, 120/100
2
Table of Contents
Contents
3
Engine with Outboard Drive Unit
7
Instruments and Controls
8
Instrument Panel
8
Controls
9
Morse Single Lever Controls
9
Running the Unit
10
Running Instructions
10
Procedure before Starting
10
Key Switch
11
Starting
11
Procedure after Starting
12
Maneuvering
12
Never Race a Cold Engine
12
Engine Speed
12
Running-In
13
Adjusting the Trim of the Boat
13
Servicing During the Running-In Period
13
Range of Use for Adjusting Pin
13
Precautions to be Taken in Case of Frost
14
Description
15
Engine Unit
15
Cylinder Block
16
Cylinder Head with Valves
16
Crankshaft with Bearings
16
Camshaft and Valve Lifters
16
Lubricating System
17
Combined Oil Filter and Cooler
17
Fuel System
18
Lubricating Oil System
18
Carburetors
19
Fuel Pump
20
Cooling System
21
Electrical System
22
Electrical Equipment
22
Ignition System
23
Wiring Diagram
23
Cable Markings
23
Outboard Drive Unit
25
Cutview of Outboard Unit
26
Upper Gear Housing with the Silent-Shift Mechanism
27
Outboard Unit
28
Maintenance Scheme
29
Servicing
30
Lubrication
30
Check Oil Level in Engine
30
Check Oil Level in Outboard Drive Unit
30
Changing Oil in Engine
31
Changing Oil in Outboard Drive Unit
32
Oil Recommendations for Outboard Drive
32
Engine
33
Lubricate Outboard Drive Yoke
33
Lubricating Steering Tube
33
Check Vee-Belt
33
Clean Fuel Filter
34
Clean Carburetors
34
Zenith Stromberg
35
Float Chamber
35
Adjusting the Carburetors
36
Zenith 36VNP
36
Engine with Twin Carburetors
37
Engine with Single Carburetor
39
Centring the Jet
39
Checking the Float Level
39
Check Spark Plugs
40
Check Contact Breaker Points
40
Check Ignition Timing
41
Re-Tighten Cylinder Head Bolts
42
Check Valve Clearances
42
Compression Test
43
Clean the Flam Arrester
43
Check the Cooling System
44
Cooling System Maintenance
44
Replacing the Impeller in the Sea-Water Pump
44
Check the Electrolyte Level in the Battery
45
Check State of Charge of Battery
45
Check Alternator and Starter Motor
45
Starter Motor
45
Alternator
46
Cables and Leads
46
Bearings
46
Brushes
46
Change Fuse
47
Check Zinc Ring
47
Check Oil Level in the Hydraulic Lift
48
Check Retaining Pawl Mechanism
49
General Inspection
49
Preparing Unit for Winter Storage
50
Procedure after Winter Storage
51
Technical Data
52
4
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Volvo Penta AQ100 Specifications
General
Cylinders
4
Fuel Type
Gasoline
Stroke
72 mm
Fuel System
Carburetor
Engine Type
Inboard
Cooling System
Water cooled
Max RPM
5000 RPM
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