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Volvo Penta DPS-A - Maintenance

Volvo Penta DPS-A
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Maintenance Schedule
If you operate your engine 50 hours or less per year perform the items required in the Maintenance Schedule
once per year. If you operate your engine more than 50 hours per year, the required items should be performed
every 100 hours.
NOTICE! For engines operated over 50 hours during the first year, the engine oil and filter must be changed at
50 hours. The oil and filter are changed again at 100 hours and then afterwards according to the Maintenance
Schedule.
If the boat is placed in storage during the off-season (winterized), the service should be coordinated with the
service activities needed to prepare the boat for storage or for use after the storage period. See the chapter
entitled Storage. Change the engine oil, filter, and drive oil as part of preparation for storage (winterization). The
impeller should be replaced after storage.
Annual Service or Every 100 Hours
Check/
Correct
Fill/
Lube
Adjust/
Tighten
Clean
Change/
Replace
Engine
Check for Campaigns or Recalls Dealer to check
serial number on Partner Network
Serpentine Belt – Wear, tension
PCV Valve
(1)
– Check
Oil and Filter
(2)(3)(4)
– Change
Fuel Pump and System – Check for leaks
Flame Arrestor – Properly secured
Fuel Filter – Replace
Exhaust Hoses and Bellows – Check for damage,
leaks, loose clamps
Exhaust Manifolds, Risers, Pipes – Check for cor-
rosion, damage, leaks
Cooling System – Check coolant level
(5)
; check
system for leaks
Sea Water Pump – Replace impeller, check hous-
ing
Spark Plugs – 3.0L only
Spark Plugs (V6/V8) – Replace every third year
(6)
Distributor Cap and Rotor – Check for corrosion
Engine Computer – Check and clear codes
Shift Cable Dealer to replace every 3 years or 300
hours
1) 3.0L, 5.0L, 5.7L
2) Must use mineral oil for first 50 hours, see Scheduled Oil Service in chapter entitled Technical Data.
3) Change oil/filter at least annually, regardless of oil type (mineral or synthetic).
4) Engine oil change interval can be increased to 200 hours if full synthetic oil is used, see Scheduled Oil Service in chapter
entitled Technical Data.
5) Fresh water cooled versions.
6) Must use genuine Volvo Penta parts for 3 year change; change is every year for other plugs.
Maintenance Schedule
128 47701898 12-2010

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