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Volvo Penta TAD1640GE User Manual

Volvo Penta TAD1640GE
94 pages
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OPERATOR’S MANUAL
Generating set and industrial engines
16 liter (EMS 2)
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Volvo Penta TAD1640GE Specifications

General IconGeneral
Engine ModelTAD1640GE
Cylinders6
Compression Ratio17.5:1
Lubrication SystemWet sump
Fuel SystemCommon rail
Displacement16.1 liters
Bore144 mm
Stroke165 mm
AspirationTurbocharged
Emissions ComplianceEU Stage V
Cooling SystemWater-cooled
Engine Speed1800 rpm
Engine TypeDiesel

Summary

Foreword

Safety Information

Safety Rules for Operation and Maintenance

Key safety guidelines for operating and maintaining the engine.

Battery Safety Precautions

Safety precautions regarding battery handling, explosive gas, and corrosive electrolyte.

Electrical System Safety

Safety procedures for working with the electrical system and batteries.

Introduction

Warranty and Breaking-in

Information on engine warranty and the initial breaking-in period.

Maintenance and Parts Policy

Importance of servicing and using genuine Volvo Penta parts for reliability.

Environmental Care

Volvo Penta's commitment to environmental care and user responsibilities.

Engine Presentation

Engine Models Overview

Overview of industrial engines covered, including EMS features.

EMS Engine Management System

Explanation of the electronic engine management system (EMS) and its functions.

Instruments and Controls

DCU Display Control Unit

Description of the DCU control panel, buttons, and menu navigation.

Menu Navigation and Settings

How to navigate menus, view engine data, and configure settings.

DU Display Unit and Modes

Description of the DU display, modes, and contrast adjustment.

Alarm and Fault Status

How to view active alarms and fault status on the instrument panel.

Engine Starting

Pre-Starting Checks

Crucial checks to perform before starting the engine.

Starting Procedures

Step-by-step procedures for starting the engine with or without pre-heating.

Extreme Cold Starting

Preparations and recommendations for starting the engine in cold weather.

Engine Operation

Instrument Reading and Alarms

Checking instruments and understanding EMS alarms and fault codes.

Operating Techniques and Load Management

Correct techniques for fuel economy, engine life, and load management.

Engine Shutdown

Shutdown Procedures

Recommended engine run-time before shutdown and steps to stop the engine.

Storage Preparation

Procedures for laying up the engine for extended periods of inactivity.

Fault Handling and Diagnosis

Fault Tracing and Diagnostics

Table of symptoms, causes, and how the diagnostic function works.

Fault Code Reading and Erasing

Procedures for reading fault codes from the system and erasing them.

Fault Code Register

Sensor-Related Fault Codes

Common fault codes for various engine sensors and their remedies.

Engine Component Faults

Faults related to injectors, wastegate, and other engine components.

System and Control Faults

Faults related to control modules, memory, and data links.

Maintenance Schedule

Service Intervals and Task Types

Overview of service intervals (FSI, S1, S2) and maintenance task types (C, R, L, I).

Scheduled Maintenance Tasks (A-F)

Detailed maintenance tasks scheduled by hours or monthly intervals.

Maintenance Procedures

Component Identification and Sensor Locations

Diagrams showing component orientation and sensor locations on engine models.

Routine Maintenance: Filters, Belts, Oil

Procedures for changing air filters, belts, engine oil, and oil filters.

Cooling System Maintenance

Procedures for coolant checks, mixing, filling, draining, and system cleaning.

Electrical and Battery Maintenance

Maintenance of electrical connections, main switch, fuses, and batteries.

Storage and Preparation

Engine Storage Procedures

Guidelines for laying up the engine for storage to prevent damage.

Bringing Engine Out of Storage

Steps to prepare the engine for operation after a period of storage.

Technical Data

Engine Specifications

Technical details for various engine models including bore, stroke, displacement, and weight.

Lubrication and Fuel Data

Oil recommendations, fuel specs, and fluid capacities.

Cooling and Electrical Data

Coolant specifications, system capacities, and electrical system data.

Identification Numbers

Details on chassis, serial, and engine identification numbers.

Declaration of Conformity

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