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Volvo Penta TAD1643VE User Manual

Volvo Penta TAD1643VE
106 pages
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Operator’s manual
16L
TP-6662 1/19d

Table of Contents

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Volvo Penta TAD1643VE Specifications

General IconGeneral
Engine ModelTAD1643VE
Number of Cylinders6
Compression Ratio17.5:1
Fuel SystemCommon rail
Cooling SystemLiquid-cooled
Displacement16.1 liters
Bore144 mm
Stroke165 mm
AspirationTurbocharged, aftercooled
Emissions ComplianceEU Stage V
Engine TypeIn-line 6-cylinder, 4-stroke diesel engine with direct injection

Summary

Safety Information

Personal safety equipment

Guidance on using appropriate safety equipment to reduce injury risk.

Protect your eyes

Warning to wear safety glasses to prevent eye damage from splinters, sparks, or chemicals.

Protect your skin

Caution regarding skin damage from oil exposure; use gloves and wash hands.

Fire safety

Warning about fire and explosion risks, especially with fuels and battery hydrogen.

Spare parts — safety

Importance of using genuine Volvo Penta parts for safety and system integrity.

Prevent start of the engine

Instructions to immobilize the engine by switching off power and locking before starting work.

Ventilation when running the engine

Warning to start the engine only in well-ventilated areas and avoid areas with explosive materials.

Rotating parts and hot surfaces

Danger warning for approaching running engines and hot components.

Prohibition on use of start spray

Warning against using start spray due to explosion risk in the inlet manifold.

Before start of engine

Precautions before starting the engine, including fuel/gas leak checks and component installation.

Before any work on the electrical system

Safety steps for electrical work: stop engine, disconnect power to minimize hazards.

Before welding work

Important step: disconnect control units before electric welding.

Before any work on the cooling system

Warning to stop and cool the engine before working on the cooling system to prevent burns.

Hot coolant under pressure

Caution about opening hot coolant filler caps, risk of burns and pressure release.

Hot oil under pressure

Caution regarding hot oil and pressurized lubrication systems before work.

Refueling

Warning about fire and explosion risks during refueling; smoking is forbidden.

Proper fuel quality

Importance of using recommended fuel; non-compliance can cause malfunctions and overspeed.

At any leak detection on the fuel system

Warning for fuel system leak detection; high pressure can penetrate tissue.

Safe handling of batteries

Warning about explosion risk from sparks near batteries; connect cables correctly.

Risks of electrolyte in batteries

Warning about corrosive battery electrolyte; wear goggles and flush skin/eyes with water.

Instruments and Controls

Diagnostics

Display of error lists, fault codes, and information on active and inactive faults.

Starting

Starting the Engine

Procedure for starting the engine with or without pre-heating.

Starting in Extreme Cold

Preparations for engine starting in extreme cold, including fuel, oil, and battery considerations.

Never Use Start Spray

Warning against using start spray due to explosion risk and personal injury.

Starting Using Auxiliary Batteries

Instructions for starting the engine using auxiliary batteries safely.

Engine Shutdown

Stop the Engine

Steps to stop the engine using the STOP button and turning off ignition.

Fault handling

Diagnostic Function

Purpose of the diagnostic function: monitor, control, protect engine, and ensure environmental impact.

DCU (Display Control unit)

How to read fault codes and take action via the DCU display.

DCU II (Display Control Unit)

Information on fault detection, pop-up messages, and fault code listing in the DCU II.

DU (Display Unit)

How faults are displayed on the DU, including alarm/warning messages and acknowledging faults.

CIU (Control Interface Unit)

How fault codes are flashed out via the diagnostic lamp and button on the CIU.

Fault Tracing

Table describing symptoms and possible causes of engine malfunctions.

Fault Code Register

Register of fault codes (SPN, PID, FMI) for various engine parameters and components.

Maintenance

General inspection

Habit of performing visual checks of the engine and compartment before and after operation.

Lubrication System

Oil level, checking and topping up

Procedure for checking and topping up engine oil level, including dipstick usage.

Engine Oil, Change

Step-by-step instructions for changing the engine oil.

Oil Filter/By-pass Filter, Change

Procedure for cleaning and changing oil and by-pass filters.

Fuel System

Cooling System

Coolant Level, Checking and Topping Up

Procedure for checking and topping up coolant levels in different engine types.

Electrical System

Main switch

Important safety instructions regarding the main switch and engine operation.

Battery

Safety warnings for batteries, including fire/explosion risk and handling of electrolyte.

Replacing Battery

Instructions for safely disconnecting and connecting battery cables.

Storage

Bringing Out of Storage

Steps for preparing the engine after a period of storage.

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