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Volvo Penta TAD1381VE User Manual

Volvo Penta TAD1381VE
88 pages
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Operator’s manual
13L

Table of Contents

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Volvo Penta TAD1381VE Specifications

General IconGeneral
BrandVolvo Penta
ModelTAD1381VE
CategoryEngine
LanguageEnglish

Summary

Foreword

Safety Information

Safety texts have the following order of priority

Explains the priority of DANGER, WARNING, CAUTION, IMPORTANT, and NOTICE safety texts.

Symbols used for safety information

Describes symbols used to denote safety information and warnings on the product.

Daily Checks

Emphasizes visual checks before starting the engine for leaks or abnormalities.

Personal safety equipment

Lists necessary personal protective equipment (PPE) for safe operation and maintenance.

Protect your eyes

Advises wearing safety glasses to protect eyes from splinters, sparks, and chemical splashes.

Protect your skin

Warns about skin contact with oil and recommends protective gloves and washing.

Fire safety

Highlights fire and explosion risks from fuel vapors and battery gases.

Spare parts - safety

Stresses using genuine Volvo Penta parts for safety and reliability.

Used oils, filters and chemicals etc.

Details hazardous waste handling for used oils, filters, and chemicals.

Prevent start of the engine

Instructs to immobilize the engine by turning off power before starting work.

Ventilation when running the engine

Requires operating the engine in well-ventilated areas to avoid exhaust gases.

Rotating parts and hot surfaces

Warns about the danger of approaching a running engine and hot components.

Prohibition on use of start spray

Prohibits the use of start spray due to explosion risk in the inlet manifold.

Before start of engine

Lists checks and precautions before starting the engine, like fuel leaks and valve cover.

Before any work on the electrical system

Instructs to stop the engine and disconnect power before electrical system work.

Avoid damage to the engine control module and other electronics

Advises switching off the main switch before connecting/disconnecting connectors.

Hot coolant under pressure

Warns about burns from hot coolant and pressure release when opening the cap.

Hot oil under pressure

Warns about burns from hot oil and ensuring no pressure before work.

Refueling

Details fire and explosion risks during refueling and prohibits smoking.

Proper fuel quality

Emphasizes using recommended fuel to avoid engine damage and service costs.

Safe handling of batteries

Warns about fire and explosion risks from batteries and arcing.

Correct polarity of the batteries

Stresses correct connection of battery cables to prevent damage to electrical equipment.

Risks of electrolyte in batteries

Warns about corrosive battery electrolyte and necessary first aid.

Cleaning the engine and components

Prohibits using high-pressure washers for cleaning engine components.

Introduction

About this manual

Outlines that the manual contains information for correct, safe operation and maintenance.

Warranty

Covers the limited warranty for the engine and owner's responsibility for maintenance.

Running in the engine

Provides instructions for the first 10 operating hours, including load limits and oil consumption.

Fuel, oils and coolant

Recommends using specified fuels and oils and following coolant mixing guidelines.

Maintenance and replacement parts

Stresses using genuine parts and observing maintenance intervals for reliability and safety.

Environmental care

Highlights Volvo Penta's commitment to environmental care, energy efficiency, and low emissions.

Certified engines

Explains demands on care and maintenance for emission-certified engines.

Volvo Penta Dealer Network

Recommends authorized dealers for service and repair, listing their expertise.

Volvo Penta Action Service

Introduces a 24/7 phone-based breakdown and support service.

Presentation

Engines

Describes the in-line, six-cylinder diesel engines and their emissions control systems.

EMS (Engine Management System)

Explains the Engine Management System (EMS) and its role in engine and aftertreatment control.

System diagnostics

Details the diagnostic functionality for detecting and locating malfunctions.

EATS (Exhaust Aftertreatment System)

Describes the EATS system for reducing emissions, including DOC, DPF, and SCR components.

AdBlue®/DEF

Explains the composition and properties of AdBlue®/DEF used in the EATS system.

Shut-down

Explains the automatic drainage of the EATS system to prevent freezing damage.

Overview

Lists the components of the EATS system: Tank, Pump, Injector, DPF, SCR.

AdBlue®/DEF Tank

Describes the AdBlue®/DEF tank, its components like heating coil, float, and filter.

Tank level

Explains how the tank level is monitored and the consequences of low levels.

Heating

Details the heating system for the AdBlue®/DEF solution to prevent freezing.

Storage

Provides guidance on storing AdBlue®/DEF to prevent breakdown and evaporation.

Operation

Gives safety and handling instructions for AdBlue®/DEF during operation.

Cleaning tools and clothes

Advises on cleaning tools and clothing contaminated with AdBlue®/DEF solution.

Contact with AdBlue®/DEF solution

Details first aid for skin contact, eye contact, and inhalation of AdBlue®/DEF.

Instruments and Controls

Control Interface Module

Describes the CIM instrument panel and its functions for control, monitoring, and diagnostics.

Start the engine

Details the process of starting the engine using the CIM.

Display

Describes the main menus (ENGINE DATA, DIAGNOSTICS, SETTINGS) and display structure.

Alarms and messages

Details the three types of messages (ALARM, WARNING, MESSAGE) and their severity.

Menus

Lists available data under ENGINE DATA and describes the DIAGNOSTICS menu.

SETTINGS (SETTINGS)

Covers display settings, language, buzzer, and units configuration.

Easy Link Instruments

Lists available Easy Link instruments like tachometer, oil pressure, and battery voltage.

Starting

Before Starting

Lists essential checks before starting, like oil level, fuel valves, and coolant.

Starting the Engine

Explains the pre-heating time, starter motor cranking, and engine start sequence.

Starting Using Auxiliary Batteries

Provides instructions and safety precautions for starting the engine with auxiliary batteries.

Operation

Reading the Instruments

Advises checking instruments immediately after starting and regularly during operation.

Alarms

Explains how fault codes and alarms are generated and displayed on the instrument.

Operation at low load

Warns against long-term low load operation due to potential engine issues.

Engine Shutdown

Before Engine Shutdown

Explains the high idle procedure before shutdown for engine cooling and turbo protection.

Stop the Engine

Details the steps to stop the engine and turn off the ignition.

After Engine Shutdown

Covers checking for leaks and turning off main switches after shutdown.

Fault handling

Diagnostic Function

Explains the purpose of the diagnostic function for monitoring, control, and protection.

CIM (Control Interface Module)

Describes how malfunctions are displayed and fault codes are accessed via CIM.

Historical Alerts

Explains where inactive fault codes are stored and how to delete them.

Erasing fault codes

Details how fault codes are reset and re-registered if malfunctions persist.

EATS Warnings and Inducements

Explains EATS system monitoring, warnings, and torque/speed limitations.

Warning Symbols

Describes warning symbols (NCD, PCD) and their meanings for light/severe inducement.

PCD - Particle Control Diagnostics

Explains PCD diagnostics, regeneration needs, and actions for VE and Genset engines.

Severe induement

Describes the warning symbols and light indication for severe inducement.

Regeneration

Explains the regeneration process for VE engines, its duration, and required conditions.

Regeneration needed

Shows the display message for regeneration and associated warnings.

Quality shortcomings and component defects

Lists checks for system quality shortcomings and component defects.

EATS Inducements, VE-engines (EU)

Details inducements for AdBlue/DEF tank level and quality/dosing faults for VE engines.

Component fault

Illustrates engine speed and torque reduction based on fault resolution time.

EATS Inducements, VE-engines (combined EU/US)

Details inducements for AdBlue/DEF tank level and quality/component faults.

EATS Inducements, GE-engines

Explains inducements for AdBlue/DEF tank level and dosing/quality faults for GE engines.

Maintenance Schedule

Service Intervals

Guides to finding service intervals and content in the Service Protocol.

Extended service intervals

Discusses conditions for extending engine oil change intervals.

Maintenance

Orientation

Identifies key engine components like alternator, oil filter, and turbo.

General inspection

Advises visual inspection of the engine and compartment before and after operation.

Air Filter, Check and Replace

Explains electronic air filter indication and replacement procedure.

Charge Air Pipe, Leakage Check

Details inspecting charge air hoses, unions, and clamps for leaks and damage.

Drive Belt and Alternator Belt, Inspection

Guides on inspecting drive and alternator belts for wear and tension.

Drive Belt, Replace

Provides step-by-step instructions for replacing the drive belt.

Alternator Belt, Replace

Provides step-by-step instructions for replacing the alternator belt.

Lubrication System

Introduces the lubrication system and oil change recommendations.

Oil level, checking and topping up

Explains how to check and top up engine oil level, including safety warnings.

Checking the oil with a flexible dipstick

Provides specific technique for checking oil using a flexible dipstick.

Engine Oil, Replace

Details the procedure for changing engine oil, including safety and disposal.

Oil Filter/By-pass Filter, Replace

Gives step-by-step instructions for replacing oil and by-pass filters.

Fuel System

Introduces the fuel system and safety precautions for working on it.

Draining condensate, fuel system

Explains how to drain condensate from the fuel pre-filter.

Engine Fuel Filter Replacement

Provides steps for replacing the engine fuel filter, including safety and fuel filling.

Fuel Pre-filter, Replace

Details the procedure for replacing the fuel pre-filter and water trap.

Fuel system, bleeding

Explains how to bleed the fuel system using the hand pump.

Cooling System

Introduces the cooling system, its function, and coolant requirements.

Coolant, Mixing

Guides on mixing coolant, emphasizing type, water quality, and concentration.

Coolant Level, Checking and Topping Up

Details how to check and top up the coolant level, including safety warnings.

Filling a completely empty system

Provides steps for filling the cooling system from empty, including bleeding air.

Coolant, Draining

Explains how to drain the coolant from the radiator and engine block.

Charge Air Cooler, External Cleaning

Advises on cleaning the charge air cooler externally without a high-pressure washer.

Cooling System, Cleaning

Provides steps for cleaning the cooling system, including flushing and refilling.

Inlet and Exhaust System

Introduces the inlet and exhaust system.

Filling AdBlue®/DEF

Details the safe filling procedure for AdBlue®/DEF, including precautions.

Erroneous filling of diesel or AdBlue®/DEF

Warns about the consequences of mixing diesel and AdBlue®/DEF and how to avoid confusion.

Electrical System

Mentions the engine's 2-pole electrical system and alternator.

Main switch

Explains the function and safe operation of the main switch.

Fuses

Describes the 10 A circuit breaker and its function.

Electrical Connections

Advises checking electrical connections for dryness, oxide, and tightness.

Battery

Covers battery safety, maintenance, and charging instructions.

Replacing Battery

Provides instructions for disconnecting and connecting batteries safely.

Storage

For up to 8 month's stoppage

Outlines steps for engines not used for up to 8 months.

More than 8 month's stoppage

Details conservation for engines not used for over 8 months.

Bringing Out of Storage

Lists tasks required to prepare the engine after a period of storage.

Conservation of the lubrication and fuel systems for more than 8 months' stoppage

Explains the specific conservation process for lubrication and fuel systems for extended storage.

Technical Data

Engines

Lists engine designations, bore, stroke, displacement, and emissions.

Lubrication System

Provides details on oil capacity, pressure, filters, and pump type.

Oil recommendations

Recommends oil quality and viscosity based on temperature.

Fuel System

Lists fuel pump pressures and bypass valve opening pressure.

Fuel quality requirements for emission legislation stage 5, diesel engines with exhaust aftertreatment system

Details general and specific fuel quality requirements for emission compliance.

Cooling System

Provides data on pressure cap, coolant volume, and thermostat opening temperature.

Coolant, Mixing

Guides on mixing coolant, emphasizing type, water quality, and concentration.

Water Quality

Specifies water quality parameters (ASTM D4985) for coolant mixing.

Inlet and Exhaust System

Lists AdBlue®/DEF tank volumes and urea consumption.

Electrical System

Details system voltage, alternator specifications, and battery capacity.

Identification Numbers

Explains how to find and identify engine labels and serial numbers.

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