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Volvo Penta TAD1344GE User Manual

Volvo Penta TAD1344GE
106 pages
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Operator’s manual
16L
TP-6662 1/19d

Table of Contents

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Volvo Penta TAD1344GE Specifications

General IconGeneral
Engine ModelTAD1344GE
Engine Speed1500 rpm
Number of Cylinders6
Bore131 mm
Stroke158 mm
Fuel SystemCommon rail
Cooling SystemWater-cooled

Summary

Foreword

Welcome and Manual Introduction

Introduces Volvo Penta engines and the Operator's Manual, emphasizing safety and maintenance.

Safety Information

General Safety Guidelines

Covers safety text priority, symbols, and general precautions for engine operation and maintenance.

Personal Safety Equipment

Discusses appropriate safety gear and its importance for injury reduction during operation.

Health and Fire Safety

Covers eye and skin protection, fire prevention measures, and explosion risks.

Operational Safety Precautions

Safety rules for spare parts, used materials, engine start, and ventilation requirements.

Mechanical and Chemical Hazards

Warnings about rotating parts, hot surfaces, and the prohibition of start spray.

System Maintenance Safety

Safety procedures before working on electrical, welding, and cooling systems.

Fluid Handling and Refueling Safety

Safety for hot fluids, refueling, fuel quality, and legal requirements.

Fuel System and Battery Safety

Safety for fuel leaks, pipes, batteries, electrolyte risks, and polarity.

Cleaning and Adjustment Safety

Safety procedures for cleaning engine components and adjusting the clutch.

Introduction

Manual Content and Warranty

Describes the Operator's Manual content and outlines warranty responsibilities.

Engine Break-in and Fluid Recommendations

Details the engine running-in process and recommendations for fuel, oils, and coolant.

Maintenance and Environmental Care

Highlights the importance of maintenance, genuine parts, and environmental considerations.

Certified Engine Requirements

Specifies requirements for emission-certified engines to maintain conformity.

Volvo Penta Support Network

Information on the dealer network and Volvo Penta Action Service for support.

Presentation

Engine Types

Overview of the engine models covered by this Operator's Manual.

EMS Engine Management System

Description of the electronic engine management system (EMS) and its functions.

Display Control Unit (DCU) Introduction

Introduction to the DCU instrument panel and its capabilities.

DCU Operation and Menus

How to start the engine and navigate the DCU menus.

DCU Menus and Engine Data

Details on main menu options and the display of engine data.

DCU Functions

Explains preheat, governor mode, and diagnostics functions.

DCU Setup and Parameters

Covers setup, customer parameters, and throttle settings.

DCU Display and Information

Details display settings and system information.

DCU II Instrument Panel

Introduction to the DCU II instrument panel.

DCU II Display and Alarms

Explains DCU II display, status bar, and alarm messages.

DU Display Unit Overview

Description and display modes of the DU.

DU Information Displays

Displays related to engine status and trip computer.

DU Configuration and Settings

Covers configuration menu, units, and alarm status.

CIU Control Interface Unit

Description of the CIU and its role as a translator.

Easy Link Instruments

List of available Easy Link instruments for monitoring.

Starting

Before Starting Checks

Pre-start checks for oil, fuel, coolant, and general engine condition.

Engine Starting Procedures

Steps for starting the engine with or without pre-heating using the DCU.

Starting in Extreme Cold

Preparations and considerations for starting the engine in very cold conditions.

Start Spray and Auxiliary Batteries

Warnings against start spray and procedures for using auxiliary batteries.

Operation

Reading Instruments and Alarms

Checking instruments after starting and understanding alarm signals.

Maneuvering and Low Load Operation

Guidance on maneuvering and the risks associated with low load operation.

Engine Shutdown

Before Engine Shutdown

Procedure for preparing the engine for shutdown, including warm-up.

Stopping the Engine

Step-by-step instructions to stop the engine using the control panel.

After Engine Shutdown

Actions to take after the engine has stopped, including leak checks and long stoppages.

Fault handling

Diagnostic Function

Purpose and operation of the diagnostic function for monitoring and protection.

Fault Tracing

Table of symptoms and their possible causes for engine malfunctions.

Fault Code Register

Reference for fault codes, including SPN, PID, FMI, and flash codes.

Maintenance Schedule

Service Intervals

Overview of regular and extended service intervals for engine maintenance.

Maintenance

General Engine Inspection

Visual checks of the engine and compartment before and after operation.

Air Filter Maintenance

Checking and replacing the cooling air filter.

Charge Air Pipe Leakage Check

Inspecting charge air pipes and hoses for leaks and damage.

Drive Belt and Alternator Belt Maintenance

Inspecting and replacing drive belts and alternator belts.

Lubrication System

Information on oil change intervals, oil pressure, and oil recommendations.

Engine Oil Level and Change

Procedures for checking engine oil level and changing engine oil.

Oil Filter/By-pass Filter Change

Procedure for cleaning and replacing oil and by-pass filters.

Fuel System Maintenance

Covers fuel system checks, condensate draining, and filter replacement.

Engine Fuel Filter Replacement

Procedure for replacing the engine fuel filter.

Fuel Pre-filter Change

Procedure for changing the fuel pre-filter and water trap.

Fuel System Bleeding

Procedure for bleeding air from the fuel system.

Cooling System Overview

Information about the cooling system and coolant mixing.

Coolant Level Check and Top Up

Procedure for checking and topping up the coolant level.

Filling Empty Cooling System

Procedure for filling a completely empty cooling system.

Coolant Draining and Cooler Cleaning

Procedures for draining coolant and cleaning the charge air cooler.

Cooling System Cleaning

Procedure for cleaning the cooling system.

Cooling Air Filter Maintenance

Installation and cleaning of the cooling air filter.

Electrical System Overview

Information on the electrical system, main switch, and fuses.

Battery Maintenance and Replacement

Procedures for battery maintenance and replacement.

Engine Storage Procedures

Guidelines for storing the engine to prevent damage during long periods.

Bringing Engine Out of Storage

Procedures for taking the engine out of storage and preparing it for use.

Technical Data

Engine Specifications

Technical details for various engine models, including bore, stroke, and weight.

Lubrication System Specifications

Oil change volumes, oil pressure, and oil recommendations.

Viscosity Recommendations

Guidelines for selecting engine oil viscosity based on temperature.

Fuel System Specifications

Fuel system parameters, general requirements, and restrictions for fuels.

Cooling System Specifications

Cooling system capacities, pressure, and thermostat opening temperature.

Coolant Mixing and Water Quality

Guidelines for coolant mixing and water quality standards.

Electrical System Specifications

Electrical system voltage, alternator specifications, and platform details.

Identification Numbers

Location and explanation of engine identification labels.

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