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Volvo Penta TAD1651VE User Manual

Volvo Penta TAD1651VE
106 pages
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Operator’s manual
16L
TP-6662 1/19d

Table of Contents

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Volvo Penta TAD1651VE Specifications

General IconGeneral
Engine ModelTAD1651VE
ManufacturerVolvo Penta
Number of Cylinders6
Emission ComplianceEU Stage V
Engine TypeDiesel
AspirationTurbocharged
Bore x Stroke144 mm x 165 mm
Torque700 Nm
Fuel SystemCommon Rail
Cooling SystemFreshwater
AftertreatmentSCR

Summary

Safety Information

Fire Safety Precautions

Discusses fire and explosion risks associated with fuels and batteries, emphasizing ventilation.

Spare Parts Safety

Emphasizes using genuine Volvo Penta parts for safety and to prevent explosions or fires.

Engine Start and Ventilation Safety

Outlines safety procedures before starting the engine and stresses ventilation.

Rotating Parts and Hot Surfaces

Warns about dangers from moving engine components and hot surfaces.

Prohibition on Start Spray Use

Prohibits the use of start spray due to explosion risk in the inlet manifold.

Pre-Start Safety Checks

Lists critical checks and precautions before starting the engine.

Electrical System Safety

Details safety steps for working on the engine's electrical system.

Welding and Cooling System Safety

Warns about hazards during welding and working on the cooling system.

Hot Coolant and Oil Hazards

Warns about burns from hot coolant and oil, and pressure release procedures.

Refueling and Fuel Quality Safety

Highlights refueling risks and emphasizes proper fuel quality for engine health.

Legal Fuel Requirements

Notes legal requirements for fuel to meet emission standards.

Fuel System Leak Detection

Advises caution and eye protection when checking for fuel leaks due to high pressure.

Fuel Pipe and Battery Safety

Instructs on fuel pipe handling and battery safety, including polarity.

Engine Cleaning and Component Cleanliness

Prohibits high-pressure washers and emphasizes component cleanliness.

Presentation

EMS System Functions

Explains EMS input/output, fuel regulation, and diagnostic functions.

Instruments and Controls

DCU Preheat, Governor Mode, Diagnostics

Details DCU functions for preheating, governor modes, and fault diagnostics.

Starting

Pre-Start Engine Checks

Provides a checklist of crucial pre-start checks for the engine and engine compartment.

Warning: Do Not Use Start Spray

Critical warning against using start spray due to explosion risk.

Starting in Extreme Cold Conditions

Offers preparation advice for starting the engine in very cold temperatures.

Warning: Never Use Start Spray

Repeats the warning against using start spray due to explosion hazard.

Starting with Auxiliary Batteries

Provides instructions for starting the engine using auxiliary batteries, including safety precautions.

Operation

Engine Shutdown

Before Engine Shutdown Procedure

Details the procedure for running the engine at high idle before shutdown for cooling and data saving.

Stopping the Engine with DCU

Provides step-by-step instructions for stopping the engine using the DCU panel.

Fault Handling

Diagnostic Function Purpose

Explains the purpose of the diagnostic function in monitoring, controlling, and protecting the engine.

Fault Tracing Symptoms and Causes

Provides a table of symptoms and possible causes for engine malfunctions.

Fault Tracing Symptoms List

Continues the list of symptoms and possible causes for engine malfunctions.

Fault Code Register

Fault Code Register Data Table

Lists SPN, PID, PPID, SID, PSID, Flash code, and FMI for engine parameters.

Fault Code Register Entries

Continues the table listing fault codes, components, and FMI codes.

Fault Code Register Data Continued

Continues the table listing fault codes and components.

Maintenance Schedule

Maintenance

Safety Before Maintenance Work

Emphasizes reading safety advice before commencing maintenance tasks.

Engine Stopped for Maintenance

Warns that care and maintenance should be performed with the engine stopped.

Lubrication System

Checking and Topping Up Engine Oil

Details how to check and maintain the engine oil level using the dipstick.

Engine Oil Change Procedure

Provides instructions for changing the engine oil, including safety precautions.

Oil Filter and By-pass Filter Change

Guides on how to clean and replace the oil filters.

Fuel System

Cooling System

Coolant Level Check and Top-Up

Guides on checking and topping up the engine coolant level.

Electrical System

Electrical Work Safety Warning

Critical safety warning before performing any work on the engine's electrical system.

Battery Safety and Maintenance

Covers battery safety warnings, handling, and maintenance recommendations.

Battery Replacement Procedure

Provides instructions for safely replacing the battery, including disconnection and connection procedures.

Storage

Pre-Storage Maintenance and Oil Warnings

Advises reading maintenance instructions and warns about conservation oil hazards.

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