Volvo Trucks VAH 2016

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Trucks

Group17

Preventive Maintenance

VAH, VHD, VN

89245095

Main Page

Table of Contents3
General5
Preventive Maintenance, General5
Section List6
Maintenance Coverage7
Program Structure7
Advantages8
Maintenance Form8
Maintenance Records8
Maintenance Preparation9
Preventive Maintenance Inspection Bay9
Location9
Equipment9
Reception9
Inspection10
Other Inspection10
Safety Advice11
Special Tools and Special Equipment12
Special Tools12
Other Special Equipment13
Lighting System, Special Tools15
Lubrication General16
Lubrication Chart16
Preventive Maintenance Inspection Checklist20
Preventive Maintenance Checklist20
Preventive Maintenance20
Checks in Cab20
Check Clearance in Clutch Mechanical Function20
Check Transmission Pneumatic and Mechanical Control System26
Function Check of Headlamps and External Lamps26
Check Rear View Mirrors and Reflectors26
Function Check Wipers and Washer27
Check Differential Locks27
Check Gear Shift and Clutch Pedal27
Check Parking Brake28
Check Air Pressure Regulator Disconnection and Connection Pressure28
Check for Diagnostic Trouble Codes (Dtcs) Displayed on Dash29
Check after Start for Leaks29
Oil and Fluid Level Check30
Perform Cab Lubrication30
Change Engine Oil and Filters31
Check Oil Level in Transmission32
Check Oil Level in PTO, Power Takeoff34
Check Oil Level in Transfer Case34
Check Oil Level in Front Drive Axle35
Check Oil Level in Rear Drive Axle36
Check Oil Level in Power Steering37
Check Oil Level in Hubs for Oil Lubricated Wheel Bearings38
Check Fluid Level in Clutch Fluid Reservoir39
Check Coolant Freeze Protection and Coolant Level39
Fill Windshield Wiper and Headlamp Wiper Reservoirs40
Engine Compartment41
Check Air Intake and Air Deflector41
Check Alternator Mounting41
Check Electrical Connections and Cables for Alternator, Starter Motor, and Intake Air Heater (IAH)41
Check Drive Belts42
Check Engine Mounting43
Check Radiator Mounting43
Check Radiator Fan, Bearing Tolerance, Bolt Unions, Fan Cover and Fan Ring with Rubber Seal43
Check Intercooler, Hoses, Pipes and Air Flow44
Check Radiator, Hoses, Pipes and Air Flow44
Check Charged Air Cooler (CAC), Hoses and Air Flow45
Check Fuel Lines on Engine46
Check A/C Compressor Mounting46
Check Compressed Air Lines and Hoses46
Check Power Steering Pump, Oil Lines and Steering Gear46
Check Clutch Hydraulic and Pneumatic Control System46
Check Air Filter Replacement Date (Ventilation System)47
External Checks48
Check Cab, Hood, Doors, Step Panels and Cab Suspension48
Drain Water from Fuel/Water Separator for the Fuel System and Change Filter49
Check Exhaust for Leakage51
Check Batteries - Load Test, Leakage, Attachment, Clean and Protect (When Necessary) Connections and Battery Box Holddowns53
Check Fuel Tank and Ventilation Filters54
Check Front Shock Absorbers, Springs and U-Bolts55
Check Front Wheel Bearings56
Check Front Wheels57
Check Steering Linkage58
Check Steering Knuckle Bearing59
Check Air Pressure and Tire Wear60
Checks Beneath the Vehicle62
Check Front and Rear Axle Mounting62
Check Bearing Play for Pinion and Input Shaft to Rear Drive Axle62
Check Ventilation for Transmission, Transfer Case, and Power Takeoff (PTO)62
Check Mounting of Transmission, Transfer Case, and Power Takeoff (PTO) Including Lines63
Check Transmission Oil Cooler Mounting64
Check Retarder Mounting and Lines64
Check Drive Shaft, Universal Joints, Sliding Joints and Support Bearings64
Check Clutch Adjustment65
Check Lift Axle65
Check Rear Drive Axle Ventilation, Rear Springs, U-Bolts and Rear Shock Absorbers66
Check Seals for Speedometer Sensor66
Check Rear Wheels67
Check Load Sensing Valve68
Check Air Bellow, Level Sensors and Level Valves for Air Suspension68
Check Chassis Frame and Crossmembers68
Check Air Dryer69
Check Brake Circuit for Leaks69
Check Brake Linings and Wheel Seals for Leaks71
Check Brake Cylinders, Levers, and Forks71
Check Brake Disc and Brake Calipers72
Check Stroke Length on Slack Adjusters, Brake Levers and Brake Drums75
Check Brake Chambers and Mounting Brackets75
Check Central Lubrication System75
Perform Chassis Lubrication76
VOLVO Blade Air Suspension (VBAS) Maintenance87
Additional Time Based Maintenance88

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Volvo Trucks VAH 2016 Specifications

General

Brand	Volvo Trucks
Model	VAH 2016
Category	Trucks
Language	English

Volvo Trucks VAH 2016 - User Manual

Table of Contents

Volvo Trucks VAH 2016 Specifications