EasyManua.ls Logo

Volvo D5 series User Manual

Volvo D5 series
212 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Marine Propulsion
Diesel Engines
Installation
1(1)
D E
D5 - D16 series

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Volvo D5 series and is the answer not in the manual?

Volvo D5 series Specifications

General IconGeneral
Engine TypeInline 5-cylinder
Fuel TypeDiesel
Fuel SystemCommon Rail Direct Injection
IntercoolerYes
Displacement2.4L (2400 cc)
TurbochargerYes
Torque340-420 Nm (depending on variant)
ValvetrainDOHC

Summary

Safety precautions

Marine engine environment

General information about classification

Type approval

Explains the process of type approval for engines to be classified.

Procedure for classification (Product orientated)

Details the steps for obtaining a classification certificate for an engine installation.

Torsional vibrations and TVC calculations

Torsional vibrations

Explains the causes and effects of torsional vibrations in shafts.

General arrangement and planning

Choice of engine

Guides on selecting an engine based on performance and installation requirements.

Propeller selection

Critical guidance on choosing the correct propeller for optimal engine RPM and performance.

Accessibility for checking, maintenance and repairs

Emphasizes designing the engine room for easy access to components for maintenance and repair.

Engine foundation

Details principles for designing and building engine beds and foundations for stability and noise reduction.

Engine installation

Flexible engine mounting

Detailed procedures for installing engines using flexible rubber mounts.

Alignment

Crucial steps for accurately aligning the engine and reverse gear with the propeller shaft.

Fuel system

Fuel tanks

Covers tank location, height, piping, and ventilation requirements for safe fuel storage.

Checking feed pressure

Details how to measure fuel feed pressure and identify potential system issues.

Cooling system

Coolant mixture

Critical information on mixing coolant and water for optimal engine protection and performance.

Filling with coolant

Step-by-step instructions for safely filling the cooling system with the correct coolant mixture.

External cooling

Discusses principles and arrangements for external cooling systems like keel and central cooling.

Thermostats, external cooling

Explains thermostat types, opening temperatures, and procedures for external cooling systems.

Expansion tank, function diagram

Illustrates the function and correct connection of expansion tanks for pressure regulation.

Exhaust system

Wet exhaust line

Details characteristics, advantages, and installation of wet exhaust systems, including elbow diameters.

Dry exhaust line

Explains design and installation of dry exhaust systems, including insulation and condensation control.

Measuring exhaust backpressure

Details the procedure for measuring exhaust backpressure using simple tools.

Electrical system

Electrochemical corrosion

Galvanic corrosion

Details the process of galvanic corrosion and its causes in marine environments.

Protection against electrochemical corrosion

Recommends bonding components and using sacrificial anodes for corrosion protection.

Stray current and shore power corrosion

Explains stray current corrosion and its prevention through proper installation.

Checking electrochemical corrosion

Outlines methods for measuring galvanic currents and stray currents using specialized equipment.

Engine room, ventilation and soundproofing

Belt guards and protections

Controls

Power take-off

Launching the boat

Sea trial

Check when test running the boat:

Critical checks during test running, including instruments, leaks, and performance.

Related product manuals