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General| Configuration | Inline 6 |
|---|---|
| Fuel Type | Diesel |
| Cooling System | Water-cooled |
| Fuel System | Indirect injection |
| Displacement | 2.4 L (2383 cc) |
| Compression Ratio | 23:1 |
| Power Output | 82 hp at 4500 rpm |
Critical for diesel injection systems; maintain a clean workplace.
Protect fuel line connections from dirt when disconnected.
Explains two types of torque specifications and their usage.
Location and method for identifying engine type and serial number.
Technical data and specifications for the D 20 engine.
Introduction to engine assembly procedures for Group 21.
General information related to the fuel system, including firing order.
Standard fuel specifications and capacity information.
Details on fuel tank capacity and related information.
Information on injection pump types, designations, and settings.
Details on injector types, designations, and opening pressure.
Specifies engine oil capacities for D 20 and D 24 engines.
Engine oil quality standards and viscosity recommendations.
Engine oil viscosity recommendations based on temperature.
Specifications for oil pressure at various temperatures and conditions.
Information on the relief valve opening pressure for the oil pump.
General information on coolant type, mixture, and maintenance.
Specifications for the expansion tank pressure and pressure valve.
Details on thermostat markings and opening temperatures.
Drive belt designations (Volvo P/N) and tightening torque.
Torque specifications for drive belt components.
Procedure for testing engine compression using special tools.
Steps for checking and adjusting valve clearances for cold/warm engines.
Procedures for setting engine timing, belt tension, and injection timing.
Step-by-step guide for removing the engine cylinder head.
Instructions for disassembling the cylinder head components.
Procedures for cleaning and inspecting the cylinder head and its parts.
Steps for assembling the cylinder head, including valve seats and components.
Detailed process for installing the cylinder head onto the engine block.
Instructions for retorquing cylinder head bolts after initial mileage.
Procedures for checking and adjusting timing gear belt tension.
Step-by-step guide for replacing timing gear belts and related components.
Instructions for removing the engine camshaft.
Procedures for installing the engine camshaft and related parts.
Guide for replacing the camshaft front seal.
Instructions for replacing the camshaft rear seal.
Steps for replacing the pilot bearing in the crankshaft.
Detailed procedure for replacing the crankshaft front seal.
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