Volvo D24 - Install Exhaust Branch Pipe and Intake Manifold

Group 21 Engine
Cylinder
head, assenbly
G10
Install camshalt
caps 2 and 3
Install caps correctly, center
is off'sel.
Tighlen nuts crosswise to avoid
distortion. Hold cam
shaft
in
position
wilh
gauge
5190 at
rear when tighten
Remove
gauge
5190.
Gl1
Press in new camshaft oil seals
Apply oil to oil
seals.
Do notpush in
sealsto
bottom
posilion.
Makesurethat
seasare"square",0
GI2
Install camshaft caps
1 and 4
Mdle
cJre
Inar r"e LhrJ5lwisne
forcarsh.lcap4rls
^
colrecl.v.
G13
0
Torque all
four caps
Torque
=
20 Nm
(15
ft lbs).
G14
Tap
in oil seals
to bottom
use adapter
5200 and
a
plastic ma lei
G15
Install
iniectors
Place new
heat shie ds
in cy inder head
Turn shie
ds as
Screw in
injectors.
Torque ro 70
Nm
{50
ft lbs)
Reconnecl
fuel delivey
ines between
in,ectors
h is aclvisab e to check
condition of inleciors
when
.econditioning cy inder
head. See instructions on
page
153.
0
0
Gt6
Install exhaust branch
pipe
and intake mani{old
Use new
gaskets
and nuts. Install
gaskets
correctlY.
Branch
pipe
gasket
shou
d be turned with
raised edge
outwards, facing branch
pipe.
Intake manifold
gasket
sho|]
d be lurned with
green
side
facing cylinder head.
Tightening lorque 25 Nrn
(18
ft lbs).