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Wacker Neuson BS 500 User Manual

Wacker Neuson BS 500
156 pages
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5000114549 11 0411
5000114549
Repair Manual
Rammer
BS 50 / BS 60 / BS 70
BS 500 / BS 600 / BS 700
BS 65 / BS 650
DS 70 / DS 720
EN

Table of Contents

Questions and Answers:

Wacker Neuson BS 500 Specifications

General IconGeneral
BrandWacker Neuson
ModelBS 500
CategoryVibratory rammers & tampers
LanguageEnglish

Summary

Safety Information

Signal Words Used in this Manual

Explains DANGER, WARNING, CAUTION, NOTICE, NOTE signal words for safety.

Machine Description and Intended Use

Describes the vibratory rammer and its intended use for soil compaction.

Safety Guidelines for Operating the Machine

Details operator qualifications, training, and PPE requirements for safe operation.

Operator Safety while Using Internal Combustion Engines

Focuses on hazards like exhaust gas and safe refueling practices for engines.

Service Safety

Covers safety precautions and training necessary for performing maintenance and repairs.

Service and Repair Safety

Provides essential safety guidelines for performing service and repair procedures correctly.

Maintenance Schedules

Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)

Outlines daily, weekly, monthly, and yearly maintenance tasks for specific rammer models.

Periodic Maintenance Schedule (BS 500/600/700/650)

Details routine maintenance tasks for BS 500, 600, 700, and 650 rammer models.

Periodic Maintenance Schedule (BS 50/60/70-2i)

Provides a maintenance schedule for BS 50/60/70-2i models, including operator and special tasks.

Periodic Maintenance Schedule (BS 500/600/700-oi)

Lists maintenance intervals and tasks for BS 500/600/700-oi rammer models.

Periodic Maintenance Schedule (DS 70)

Specifies maintenance requirements and frequency for the DS 70 rammer model.

Periodic Maintenance Schedule (DS 720)

Details the maintenance plan for the DS 720 rammer, including service intervals.

Engine and Upper Machine Components

Ramming System

Ramming System Lubrication (BS 500/600/700/650, DS 720)

Guide to checking and changing oil levels in the ramming system for specific models.

Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)

Procedures for checking and adding oil to the ramming system for BS 50/60/70 and BS 65, DS 70 models.

Crankcase

Oil Injection (if equipped)

Testing the Float Switch (2010 and later models)

How to test the float switch for proper function on newer oil-injection models.

Replacing the Float Switch (2010 and later models)

Steps for replacing the float switch assembly in oil-injection rammers from 2010.

Float Switch Testing and Replacement (pre-2010 models)

Procedures for testing and replacing the float switch on older oil-injection models.

Testing/Replacing the Oil Pump

Steps for testing and replacing the oil pump assembly on oil-injection rammers.

Low Oil Shutdown (if equipped)

Testing the Low Oil Unit

How to test the low oil shutdown unit using a battery and sensors.

Troubleshooting

Engine Hard to Start

Common causes and remedies for engine starting difficulties, including fuel and spark plug issues.

Engine Does Not Start

Troubleshooting steps for when the engine fails to start, covering fuel, spark, and ignition issues.

Engine Does Not Accelerate or Runs Poorly

Solutions for engine performance problems like poor acceleration or rough running.

Engine Overheats

Reasons and fixes for engine overheating, including fuel mixture and cooling fins.

Rammer Does Not Tamp

Troubleshooting steps when the rammer fails to tamp effectively, covering clutch and mechanical issues.

Rammer Jumps Erratically

Identifies causes for erratic rammer operation and how to address them, such as spring or clutch issues.

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