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WAGNER ProSpray 22 User Manual

WAGNER ProSpray 22
32 pages
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®
Operating manual
Airless high-pressure spraying unit
ProSpray 22

Table of Contents

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WAGNER ProSpray 22 Specifications

General IconGeneral
TypeAirless Paint Sprayer
Flow Rate2.2 l/min
Hose Length15 m
Power SourceElectric
Spray Gun TypeAirless spray gun
Max. tip size0.021 inches

Summary

Safety Regulations: General Hazards

Flash Point Safety

Safety measures regarding flammable coating materials and their flash points.

Explosion Protection Measures

Precautions for preventing explosions in work areas with specific regulations.

Fire Hazard Prevention

Warnings about open flames, smoking, and sparks near spraying operations.

Spray Jet Injury Hazards

Critical warning about injection hazards from the spray jet and immediate medical attention.

Spray Gun Safety Features

Procedures to secure the spray gun and information about recoil force.

Respiratory and Personal Protection

Requirement for respiratory protection and protective clothing during spraying.

Operating Pressure and Hose Safety

Guidelines on maximum operating pressure and electrical safety for high-pressure hoses.

Safety Regulations: Site and Electrical

Electrostatic Charging Risks

Explains electrostatic charging risks and the necessity of proper earthing.

Site Setup and Ventilation

Guidelines for unit placement, construction site connections, and ventilation.

Object Earthing and Solvent Cleaning

Specifies object earthing, proper solvent cleaning, and container safety.

Electrical Equipment Safety

Emphasizes that electrical work must be done by qualified electricians and avoiding water.

General View and Unit Description

Application Overview

Overview of where the spraying unit can be used and examples of applications.

Unit Functionality and Airless Process

Explanation of the unit's components, airless process, and how it functions.

Unit Details and Diagrams

Explanatory Diagrams and Legends

Provides legends and visual diagrams for understanding the unit's components and layout.

Technical Data and Transportation

Technical Specifications

Details technical specifications of the unit, including voltage, power, and dimensions.

Starting Operation Procedures

Connecting Hoses and Spray Gun

Steps for connecting the high-pressure hose, spray gun, and using separating oil.

Control Panel and System Operations

Control Panel Indicators Explained

Explains the meaning of different indicators on the control panel.

Pressure Control Knob Settings

Details the settings and zones of the pressure control knob for operation.

Initial Startup and Operation

Mains Connection and Initial Cleaning

Instructions for connecting to mains power and initial cleaning with preserving agent.

Operation with Coating Material

Steps to take the unit into operation using coating material.

Digital ESC System Features

Digital ESC System Overview

Overview of the Digital ESC system, its functions, and menu screens for customization.

Spraying Techniques and Handling

Spraying Technique Guidelines

Guidance on proper spraying movements, distance, and spray pattern adjustments.

High-Pressure Hose Handling

Safety precautions and guidelines for handling the high-pressure hose to prevent damage.

Procedures for Work Interruption

Procedures to follow when temporarily stopping work with the spraying unit.

Unit Cleaning and Shutting Down

Exterior Unit Cleaning

Instructions for cleaning the exterior of the unit using a suitable cloth and agent.

Suction Filter Maintenance

Steps for cleaning or replacing the suction filter to ensure optimal performance.

Spray Gun and Intake Filter Cleaning

Detailed steps for cleaning the spray gun and its intake filter.

Troubleshooting and Fault Diagnosis

Common Faults and Remedies

A table listing common malfunctions, their possible causes, and corrective measures.

Addressing Spray Pattern Issues

Addresses issues like increased pulsation and poor spray patterns with their causes and solutions.

Handling Unit Power Loss and Errors

Covers power loss issues and explains various Digital ESC System error messages.

Unit Servicing and Repairs

General Servicing Recommendations

Recommendations for annual servicing by WAGNER service technicians.

High-Pressure Hose Inspection

Guidelines for visually inspecting the high-pressure hose for damage or wear.

Relief Valve Repair Procedures

Detailed instructions for disassembling and reassembling the relief valve.

Valve and Packing Repair Procedures

Inlet and Outlet Valve Repair

Procedures for removing, cleaning, and checking inlet and outlet valves for wear.

Packings Replacement Guide

Step-by-step guide for replacing the unit's packings.

Electrical Connections and Diagrams

ProSpray 22 Connection Diagram

Electrical connection diagrams for 120 V AC and 240 V AC units.

Accessories and Spare Parts Catalog

List of ProSpray 22 Accessories

Lists various accessories available for the ProSpray 22 unit with order numbers.

Main Assembly Spare Parts

Provides a list of spare parts for the main assembly with order numbers and descriptions.

Specific Spare Parts Listings

Fluid Section Spare Parts

Lists spare parts specific to the fluid section of the unit with order numbers.

Component Spare Parts Lists

Drive Assembly Spare Parts

Lists spare parts for the drive assembly with order numbers.

Frame and Suction System Parts

Lists spare parts for the unit's frame and suction system with order numbers.

Appendix: Tips and Maintenance

Selecting the Correct Spray Tip

Guidance on selecting the correct spray tip based on application and desired spray pattern.

Airless Hard-Metal Tip Care

Instructions for maintaining and cleaning Airless hard-metal spray tips.

Spray Gun Accessories Overview

Lists accessories for the spray gun, including flat jet tips and extensions.

Airless Tip Application Guide

Airless Tip Application Table

A comprehensive table detailing spray tips, their specifications, applications, and order numbers.

Product Liability and Warranty Information

Product Liability Regulations

Information on manufacturer liability based on EC regulations and the use of original parts.

Unit Warranty Terms and Conditions

Details the terms and conditions of the unit's warranty, including coverage and exclusions.