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THP 94/42 R 4 XXT
Waitzinger THP 94/42 R 4 XXT User Manual
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W
aitzinger
Baumaschinen GmbH
User manual
WAITZINGER CONCRETE PUMP
THP 94/42 R 4 XXT
THP 125/42 R 4 XXT
THP 140 H/42 R 4 XXT
2
Table of Contents
Default Chapter
3
Table of Contents
3
Contents
4
Foreword
9
Safety Instructions and Information
11
Warranty and Liability
11
Safety Symbols
13
Safety Equipment
14
Personal Safety Equipment
14
Ensuring Safe Working and Safety
14
Information on Risks of Injury
16
Safety Information for Setting up
18
Set-Up Location
18
Hazard Area
18
Setting up
19
General
19
Safety Distances to the Edges of Excavation Pits
19
Underground
20
Quality of Ground
20
Safety Instructions for Remote Control
21
Safety Instructions for the Working Area
21
Distributor Boom
22
Conveying Pipes
22
Locking the Conveying Pipe Connections
23
Opening the Conveying Pipe Connections
23
Discharge Hose
24
Hazard Area for the Discharge Hose
24
Kinks in the Discharge Hose
25
Use the Guide Rod to Hold the Discharge Hose
25
Securing the Discharge Hose with the Catch
25
Agitator
26
Safety Instructions at Concrete Pressures in Excess of 85 Bar
26
Safety Instructions for Maintenance and Repair
26
High Tension Overhead Electric Cables
27
Safety Distance
28
High-Tension Contacts
29
Automatic Reconnection
29
Static Discharge
30
Immediate Measures
30
Actions after Contacting a High-Tension Overhead Cable
30
Operation in Winter
30
Storms and Thunderstorms
31
Noise Emission Measurement
31
Environmental Protection
31
First Aid
31
Responsible Persons
32
Personnel
32
Requirements
32
Skills
32
Machine Operator's Responsibilities
32
Safety and Warning Notices
33
Technical Data
49
Leading Dimensions of the Truck-Mounted Concrete Pump
49
Truck
49
Distributor Boom 42 R 4 XXT
50
Concrete Pump
52
Description
53
Proper Use
53
Distributor Boom
56
Outriggers
56
Control
56
Central Lubrication
56
Function of the Concrete Pump
57
Method of Operation of the Concrete Pump
58
Controls and Displays
59
Controls and Displays for the Truck-Mounted Concrete Pump
59
Control Panel Desk
60
Control Panel Agitator / Water Pump
61
Boom Control Block
62
Outrigger Control Block, Left
63
Outrigger Control Block, Right
64
Control Cabinet
65
Changeover to Transfer Shift Gearbox (in the Cab)
66
Surplus Concrete Discharge Opening
66
Water Tank Shut-Off Valve
66
Water Connection, Rear
67
Radio Remote Control / Cable Remote Control
67
Emergency Stop Button
68
Control Elements on the Hydraulic Block
68
Driving, Towing, Loading
69
Driving
69
Before a Journey
69
During the Journey
69
Towing
70
Loading
70
Starting up and Operating
71
Personal Safety Equipment
71
General Information for Operating the Truck-Mounted Concrete Pump
72
Before Starting up
72
During Operation
72
At the End of Operations
72
Setting up the Truck-Mounted Concrete Pump
73
Adjustments and Actions before Starting up
74
Emergency Stop
75
Selecting the Operating Mode
76
Operating the Outriggers
76
Stability Checking
77
Extending / Retracting the Outriggers
77
Back-Up Operation
78
Building up the Outrigger
79
Distributor Boom Operation
80
Distributor Boom Operation Using the Master Control Block
80
Back-Up Slewing Function
83
Controlling the Distributor Boom Using the Radio Remote Control Pendant
84
Controlling the Distributor Boom Using the Cable Remote Control Pendant
85
Pump Operation
86
Motor Start/Stop, Speed Control
86
Pump/Suck" Control at the Control Panel Desk
86
Back-Up Function for "Pump/Suck
87
Pumping with the Control Panel Desk or Via Radio Remote Control/Cable Remote Control
87
Pump Control at the Hydraulic Control Block
89
Agitator
90
Water Pump
91
Vibrator
91
Horn/Reset
91
Light
92
Concrete Pump Manometer
92
Distributor Boom Manometer
92
Filter Clogging Display
93
Manometer for Transfer Shift Gearbox
93
Instructions for Pump Operation
94
Instructions for Pumping
94
Causes of Blockages
95
General Instructions for Pumping
95
Instructions for Pumping (Depending on the Material to be Pumped)
96
Instructions for Pumping (Depending on the Machine)
97
Measures to Reduce the Oil Temperature
98
Cleaning the Conveying Pipework
98
General
98
Suction Cleaning
98
Cleaning with Pressurised Water
99
Draining the Remaining Concrete
101
Water Tank
101
Filling up / Topping up with Water by Removing the Cover
101
Filling with Water Using the C-Coupling
101
Filling with Water from the Mixer Truck
102
Operation in Winter
102
Trouble-Shooting
104
General Information
111
Maintenance & Inspection
111
Safety Instructions for Maintenance and Inspection
111
Lubricants and Solvents
112
Sealing Rings (Containing Fluorine)
113
Oils and Greases
113
Paints, Varnishes and Thinners
114
Glues, Adhesives and Solvents
114
Battery Acid
115
Safety Precautions When Charging Batteries
116
Safety Instructions for Welding Work
116
Tightening Torques for Screw Connections
117
Maintenance Schedule
118
Lubrication
122
Central Lubrication System
122
Checking the Central Lubrication System
122
Starting the Lubrication System Manually
122
Checking the Grease Points on the Hopper (Fig. 9.2)
122
Checking the Operation of the Lubrication Distributor
122
Checking the Lubrication Pipes
122
Checking the Grease Nipples for Manual Lubrication
123
Lubricating "Manually
123
Blocked Grease Points
123
Manual Lubrication
124
Sliding Surfaces
124
Overview of Grease Points
124
Reference Tables for Hydraulic Oils, Greases and Gear Oils
126
Changing Filters
129
General
129
High-Pressure Filters for the Boom and Hydraulic Pumps
130
Return Flow Filter
130
In-Line Filter Cartridge
131
Changing the Oil
131
Changing the Oil in the Transfer Shift Gearbox
132
Changing the Oil in the Hydraulic System
132
Performing Tests
134
Measuring the Wall Thickness of the Conveying Pipework
134
Minimum Wall Thicknesses and Conveying Pipework Operating Pressures
135
Adjusting the S-Valve
136
Checking the Chain Tension on the Outrigger Feet
136
Checking the Backlash in the Slewing Gearbox
137
Checking the Boom Backlash (Ball Bearing Slewing Rim in the Slewing Gearbox)
137
Checking the Operation of the Sensors
138
Replacing Worn Parts
139
Changing the Conveying Piston
140
Changing / Turning the Conveying Cylinder
142
Changing the Agitator Blades
143
Changing the Agitator Seals
144
Changing the Agitator Wear Sleeves
144
Changing the Conveying Pipework
145
Crack-Checking on the Steelwork
145
Checking the Hoses
146
Cleaning the Machine
146
Disposal of the Machine
147
Repair Work
149
List of Operators of the Equipment
151
Maintenance and Modifications List
153
4
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Waitzinger THP 94/42 R 4 XXT Specifications
General
Brand
Waitzinger
Model
THP 94/42 R 4 XXT
Category
Water Pump
Language
English
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