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Walther prazision 91489 - User Manual

Walther prazision 91489
191 pages
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1
Working Instruction
english
Revision D
Datum 17.03.2006
Ersteller NH
This operating instruction is not
subject to the updating
Tool changer for
industrial robot
typ 91489
carrying force 25 KN
1-91489-2-FT524-AAAB-Y10-LI
1-91489-0-LT524-AAAB-Y10-LI

Table of Contents

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Summary

General Information and Manual Scope

Safety Instructions and Operator Responsibilities

Danger References

Potential hazards from incorrect use, selection, or maintenance.

Operator Guarantees

Key duties for safe operation, including instruction availability and personnel training.

EC Machinery Guidelines Proof Documentation

System Description

Overview of the mechanic, electric, pneumatic, and hydraulic interface.

General Description

Modular design, compact construction, and locking mechanism features.

Duly Usage

Permitted applications and conditions for operation according to EC guidelines.

Improper Use Identification

Identifies incorrect usage and operational restrictions.

Technical Specifications and Performance Data

Component Weights and Dimensions

Physical attributes including overall height and individual component weights.

Quick Change System Performance

Details on connecting/disconnecting times and speed.

Compressed Air and Load Capacity

Air pressure requirements and maximum carrying force.

Position Repeatability

Accuracy specifications for axis movements.

Maintenance Intervals

Recommended cycles for preventive maintenance.

Equipment Components and Features

Fluidic Elements

Description of compressed air and cooling water elements.

Application Areas

Specifications for welding current, control current, and combined plug applications.

Functional and Base Modules

Identification of basic modules for robot and tool sides.

Signal Transmitter Types

Details on limit switches, proximity switches, and press switches.

Installation and Assembly Guide

General Assembly and Disassembly

Procedures for mounting, dismounting the tool changer from the robot flange.

Tool Assembly

Steps for attaching the tool changer to the tool flange.

Pneumatic Installation

Connecting pneumatic elements and locking cylinders.

Hydraulic Installation

Procedures for installing cooling water elements.

Electro Installation

Connecting sensors, actuators, and control elements.

Docking and Locking Controls Adjustment

Procedures for adjusting docking and locking controls.

Plug Installation Procedures

Steps for installing signal, welding current, and combined plugs.

Application Preparation Guidelines

General Safety for Application

Notes on correct usage and EC machinery guidelines compliance.

Functional Sequences

Explanation of push-pull and pull-in techniques.

Robot Adjustment and Programming

Safety and procedures for adjusting and programming the robot.

Tool Parking Station Usage

Guidelines for using gravity parking stations.

Reliable Function Requirements

Key requirements for ensuring consistent and safe operation.

Commissioning, Operation, and Maintenance

General Safety During Operation

Safety precautions during commissioning, operation, and maintenance.

Preventive Checks

Procedures for regular inspection of mechanics, controls, and fluidic/electro elements.

Maintenance and Lubrication

Recommended maintenance intervals and lubrication steps.

Troubleshooting and Damage Repair

General Safety for Malfunctions

Safety measures when dealing with malfunctions or damages.

Trouble Cause Identification

Steps for diagnosing faults and assessing damage.

Emergency Separation Facility

Procedures for safely separating tool changer halves in emergencies.

Fluidic and Electro Element Repair

Steps for disassembling and repairing fluidic and electro components.

Appendix: Drawings, Schedules, and Components

Detailed Component Drawings

Drawings and parts lists for various tool changer components and modules.

Connection and Flow Schedules

Diagrams illustrating electrical and pneumatic connections and operational flows.

Mechanical Interface Drawings

Drawings detailing mechanical interfaces and flanges for different tool changer versions.

Extra Equipment Descriptions

Information on additional equipment like optical fibres and their installation.

Bought-in Component Information

Details on third-party components used in the system, including assembly instructions.

Walther prazision 91489 Specifications

General IconGeneral
BrandWalther prazision
Model91489
CategoryIndustrial Equipment
LanguageEnglish