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Walther prazision
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91489
Walther prazision 91489 User Manual
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1
Working Instruction
english
Revision D
Datum 17.03.
2006
Ersteller NH
This operating instruction is not
subject to the updating
Tool changer for
industrial robot
ty
p 91489
carry
ing force 25 KN
1-91489-2-FT524-
AAAB
-
Y
1
0
-
L
I
1-91489-0-LT524-
AAAB
-
Y
1
0
-
L
I
2
Table of Contents
Table of Contents
3
List of Contents
3
General
7
Safety Instructions
8
Proof Documentation According to Ec Machinery Guidelines
9
System Description
9
General Description
10
Duly Usage
10
Obvious, Improper Use
11
Technical Data
12
Description of Equipment
14
Application : Welding Current
14
Application : Control Current
15
Application: Power Current and Control Current Combination ("Servo Guns") in Combined Plug Housing
15
Funktions- und Basis-Module
15
Signal Transmitter
16
Description of Installation (Standard Version) Fehler! Textmarke nicht Definiert
17
Assembly
17
Robot Assembly
17
Disassembly
17
Tool Assembly
17
Disassembly
18
Pneumatic Installation
18
Installation of Locking Cylinder
18
Installation of Compressed Air Elements
18
Hydraulic Installation
19
Installation of Locking Cylinder
19
Installation of Cooling Water Elements
19
Electro Installation (Standard)
19
Installation of Sensors (Signal Transmitters)And Acutators (Valve Electromagnets)
19
Adjustment of Docking Controls
20
Adjustment of Locking Controls SE1V und SE1R
20
Se1V
20
Se1R
21
Installation of Signal Current Plug Pg 29 (Screwed Cable Gland
21
Signal Plug with Plastic Housing
21
Signal Plug with Aluminium Housing (Screwed Cable Gland Pg 21)Fehler! Textmarke nicht Definiert
23
Signal Plug with Aluminium Housing Populated with 1 to 3 Pieces
25
Installation of Welding Current Plug
27
Installation of Combined Plugs
28
Comments to Application Preparation Fehler! Textmarke nicht Definiert
29
General Safety Instructions Fehler! Textmarke nicht Definiert
29
Functional Sequences Fehler! Textmarke nicht Definiert
29
Push-Pull Technique Fehler! Textmarke nicht Definiert
29
Pull-In Technique
29
Adjusting and Programming of the Robot
30
Safety Instructions to Adjust
30
Set-Up/Adjustment for Push-Pull Techniqe
31
Locking Procedure
31
Unlocking Procedure
32
What Happens in Case of an EMERGENCY Shutdown/Voltage Drop During
32
EMERGENCY SHUTDOWN with Separation from Compressed Air Network
32
EMERGENCY SHUTDOWN Without Separation from Compressed Air Networkand/Or Voltage Breakdown (Trouble)
32
Tool Parking Station
33
Gravity Parking Station with Guiding Bolt and Supporting Roll Fehler! Textmarke nicht Definiert. Type 95812
33
Gravity Parking Station with Doublesword Guidance Type 95813
33
Requirements on a Reliable Function
33
Commissioning, Operation and Maintenance
34
General Safety Instructions
34
Preventive Checks
35
Check of Mechanics (Base Modules)
35
Check of Control Elements
35
Check of Fluidic Elements
36
Check of Electro Plugs
36
Maintenance
36
Works on Malfunction and Damages
37
General Safety Instructions
37
Cause of Trouble and Assessment of Damage
37
Central Cylinder Cover Fastening Fehler! Textmarke nicht Definiert
37
Emergency Separation Facility
38
Disassembly of Fluidic Elements
39
Repair of Compressed Air Elements
39
Adaptor Element 1-70-010-2-XX
39
Coupling Element 1-70-010-7-XX
39
Repair of Cooling Water Elements
40
Adaptor Element 1-EC-010-2-XX
40
Coupling Element 1-EC-010-0-XX
41
Disassembly of Electro Plugs
42
Repair of Signal Plugs
42
Repair of Welding Current Plugs
42
Disassembly of the Plug Carrier (2-3 Way)
42
Appendix
43
Drawings and Parts Lists
43
1-91489-2-FT524-AAAB-LI-Y10 Tool Changer - Robot Side LWL
44
Welding
44
1-91489-0-LT524-AAAB-LI-Y10 Tool Changer - Tool Side LWL Welding
44
1-91489-B-FT001-AAAB-LI Elements Equipment (Robot Side) Welding
44
1-91489-B-LT001-AAAB-LI Elements Equipment - (Tool Side) Welding
44
1-91489-B-FT500-AAAA-Y10 Basic Module (Robot Side)
52
1-91489-B-LT500-AAAA-Y10 Basic Modul (Tool Side)
55
1-91489-B-00059
58
1-91489-D-00012-Y10 Spannstiftbefestigung SZ-System
58
1-91489-B-00006-AAAA-Z02 Fastening Ridge Standard, Long
62
1-91489-B-00001-31-.-Z04-M. Tension Relief Holder
65
1-91489-B-00009-36-.-Y10 Lagerung (Rechts)
68
1-91489-B-00010-36-.-Y10 Lagerung (Links)
71
1-91489-B-00015-AAAA-Y10 Fastening Ridge Standard, Short
74
1-91489-E-00007-AAAA-Y10 Electrical Equipment (Tool Side)
77
1-91489-E-00011-AAAA-Y10 Tool - Coding 1-3 (Tool Side)
80
1-91489-E-00039-AAAA-Y10 Electrical Equipment (Robot Side)
83
With Secutity Module)
83
1-91489-E-00046
83
1-91489-E-00042-AAAA-Y10 LWL - Equipment (Tool - Side)
88
1-91489-E-00044-AAAA-Y10 Fibre Optic Plug (Tool Side)
88
1-91489-E-00062-AAAA-Y10 Fibre Optic Socket with Buscable
88
1-95248-1-XX001-AAAA-Z01 Fibre Optic Transmitter - Plug
88
1-95288-1-XX001-AAAC-Y03 Pin Housing in Elements Style
88
1-C5274-1-ET015-2.-0-AO Electro Plug 5-Way
88
1-91489-E-00043-AAAA-Y10 LWL - Equipment Robot Side
100
1-91489-E-00045-AAAA-Y10 Fibre Optic Socket Robot Side
100
1-91489-E-00061-AAAA-Y10 Fibre Optic Socket with Buscable
100
1-95248-4-XX001-AAAA-Z01 Fibre Optic Transmitter - Socket
100
1-95288-4-XX001-AAAC-Y02 Socket Housing in Elements Style
100
1-C5274-4-ET015-2.-0-AO Electro Socket 5-Way
100
1-91489-E-00048-AAAA-Y10 Tool - Coding 3-Way (Robot Side)
112
1-91489-P-00013-AAAA-Y10 Pneumatic (VW-Safety 2)
115
1-91489-B-00003-AAAA-Y10 Mounting
115
1-EC-010-0-XX003-02-2-Y13-P015 Clean-Break-Coupling Element
123
1-EC-010-2-XX004-02-2-Y13-P015 Clean-Break-Adaptor Element N.b. 10
123
1-70-010-2-XX003-39-2-Z01-P015 Adaptor Element N.b. 10
127
1-70-010-2-XX005-39-2-Z01-P015 Adaptor Element N.b. 10
127
1-70-010-7-XX004-39-2-Z01-P015 Thru-Type Coupling Element with Valve Plunger N.b. 10
127
Assembly III for Sideways Plate Mounting
133
1-95285-E-00008
133
1-95285-4-XX003-46-2-Z05-MA Socket Housing for 3X35 MM with Primary Circuit Plug
137
Plate Mounting
137
1-C5285-4-ET350-2.-0-AB Socket-Contact Set 3-Way
137
1-C5285-4-ET350-2.-0-AA Electro Socket 1-Way
137
1-95288-1-XX002-AAAB-Y02 Pin Housing in Elements Style
145
1-95288-E-00001
145
1-95288-4-XX003-AAAB-Y02 Socket Housing in Elements Style
149
1-95288-E-00001
149
1-C5274-1-ET010-2.-0-AM Electro Plug 8-Way
153
1-C5274-4-ET010-2.-0-AM Electro Socket 8-Way
155
1-C5285-1-ET350-2.-0-AB Plug Contact Set (3-Way)
157
1-C5285-1-ET350-2.-0-AA Electro Plug 1-Way
157
Connection and Flow Schedules, Load Diagram
161
1-91489-D-00004
162
1-91489-D-00008-Y10 Adjustment Plan Limit Switch
166
1-91489-F-00007
168
Cover
168
Description of Extra Equipment
170
1-91489-D-00006 Emergency Separation Facility
171
Optical Fibre for Tool Changer
173
Technical Data
173
Installation Optical Fibre Coupling and Voltage Supply Plug
173
Installation of Voltage Supply Plug
174
Installation of Signal Plug
175
Check of Optical Fibre Coupling
176
Bought in Components
177
Assembly Instructions MA202 (Multi-Contact)
178
Inductive Proximity Switch
183
Euchner Limit Switch
188
Index
190
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Walther prazision 91489 Specifications
General
Brand
Walther prazision
Model
91489
Category
Industrial Equipment
Language
English
Need help?
General
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