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Warn Industries 89960 User Manual

Warn Industries 89960
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Warn Industries, Inc.
12900 S.E. Capps Road
Clackamas, OR USA 97015-8903
1-503-722-1200 FAX: 1-503-722-3000
www.warn.com
Customer Service / Service Clients: 1-800-543-9276
International Sales Support / Les Ventes internationales
Soutiennent: 1-503-722-3005
© 2012 Warn Industries, Inc.
WARN®, the WARN logo are registered trade-
marks of Warn Industries, Inc.
WARN® et le logo WARN sont des marques
déposées de Warn Industries, Inc.
(78”) ZEON CONTROL PACK
RELOCATION KIT
INSTALLATION GUIDE
GUIDE D’INSTALLATION
89959A0
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Warn Industries 89960 Specifications

General IconGeneral
BrandWarn Industries
Model89960
CategoryControl Unit
LanguageEnglish

Summary

Safety Information

Symbol Index

Explains symbols used throughout the manual for safety and operation.

General Safety Precautions

Outlines essential safety measures and general advice for safe operation.

Installation Instructions

Before You Begin

Information and steps to take before starting the installation process.

Parts List

Lists all components included in the relocation kit for verification.

Tools Required

Details the necessary tools for performing the installation.

Torque Specifications

Provides torque values for fasteners to ensure secure assembly.

Remove Control Pack From Winch

Procedure for safely disconnecting the control pack from the winch.

Disassembling the Control Pack

Disassemble Control Pack Cover

Steps to open and remove the control pack cover.

Remove Contactor and Buss Bars

Instructions for removing the contactor and associated buss bars.

Remove Remote Socket

Procedure for detaching the remote socket from the control pack cover.

Contactor Mounting and Cable Routing

Determine Contactor Mounting Location

Guidance on selecting an appropriate location for the contactor.

Route Winch Motor Cables

Instructions for routing motor cables and ground wire to the contactor.

Mount Contactor

Steps for physically mounting the contactor using provided hardware.

Connect Contactor Terminals

Details on connecting labeled cables to the contactor terminals.

Connecting the Contactor

Attach Wire Terminal Housing

Securing the wire terminal housing to winch motor terminals.

Lengthen Ground Wire

Using a butt splice to extend the contactor ground wire.

Reconnect Ground and Battery Cables

Reconnecting ground, battery cables, and checking drum rotation.