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Warner Electric 5219 Series - User Manual

Warner Electric 5219 Series
20 pages
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Residential, TG-2000 and
Commercial MagStop
®
Clutch/Brake
Installation & Operation Instructions
P-1177-WE
819-0457
This Manual covers Magstop Product Families as outlined below:
Series Reference Name Torque Range
5217 Series RMS 60 & 80 ft-lb.
5218 Series CMS 175 & 200 ft-lb.
5219 Series TG 2000 105 & 125 ft-lb.
5228 Series CMS 250 225 & 250 ft-lb.
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Summary

MagStop Clutch;Brake Product Information

Product Families and Torque Ratings

Lists available MagStop® product families (e.g., RMS, CMS, TG 2000) and their torque capacities.

Important Safety Warning

Crucial warning about potential product, equipment, and personal injury if instructions are not followed.

MagStop Clutch;Brake Assembly Components

Component Identification and Function

Details essential parts like Rotor, Armature, Field Assembly, Brake Poles, and D-drive Spacer.

D-Drive Spacer and Optional Washer

Explains the function and installation of the D-drive spacer and optional washer for mounting.

Clutch Installation Requirements and Mounting

Critical Application Requirements

Covers essential anti-rotation free-play and specific mounting bolt torque specifications.

Mounting Procedures and Torque

Details shaft mounting, pulley clearance, and torque specifications for proper installation.

Anti-Rotation Installation Examples

Proper Anti-Rotation Slot Engagement

Illustrates correct methods for engaging the anti-rotation slot to prevent binding and ensure function.

Troubleshooting and Electrical Evaluation

Clutch and Brake Troubleshooting Guide

Lists common problems, causes, and solutions for clutch engagement, slip, and brake issues.

Electrical System Diagnosis

Steps for measuring clutch coil resistance and supply voltage for diagnosing electrical failures.

Re-gap Adjustment and Product Warranty

Re-gap Adjustment Procedure

Step-by-step instructions for adjusting the clutch air gap and performing safety checks.

Warner Electric Limited Warranty

Details the product warranty period, coverage, limitations, and how to obtain service.

Warner Electric 5219 Series Specifications

General IconGeneral
TypeBrake
Voltage24 VDC
Current0.64 Amps
Torque10 lb-in
Speed3600 RPM