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Waterax BB-4 Series - User Manual

Waterax BB-4 Series
36 pages
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BB-4
Owner's Manual
Publication Date: 4/2016
Publication Number: 701225, Rev. 4
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Summary

Important Safety Instructions

Personal Safety Advisory

Important safety information for pump operation and engine use.

General Safety Warnings

Lists critical safety warnings for operating the pump unit.

Preventing Equipment Damage

Introduction

About This Manual

Provides an overview of the manual's content and the BB-4 pump series.

Abbreviations and Terms

Defines terms and abbreviations used throughout the manual.

About the BB-4 Series

Parts Identification

Installation

Plumbing Installation

Instructions for mounting manifolds and connecting plumbing to the pump.

Pump End Mounting

Guidance on positioning and securing the pump end.

Mounting to Apparatus

Procedures for mounting the pump onto a vehicle or apparatus.

Control Panel Installation

Instructions for installing a control panel.

Battery Connection for Starters

Guidance on battery connection for pump components.

Engine Fuel Supply

Instructions on connecting fuel supply to the engine.

Operating BB-4 Series Pumps

Pre-Operation Checklist

Steps to verify before operating the pump.

Flooded Suction Operation

Procedure for drafting water from a hydrant or closed tank.

Drafting Water

Procedure for drafting water from an open tank or natural source.

Priming the Pump

Methods for priming the pump before operation.

Startup and Discharge

Steps for starting the engine and discharging water.

Pump Shutdown Procedures

Procedures for safely shutting down the pump.

Cold Weather Operation

Precautions for operating in freezing temperatures.

Basic Care and Storage

Troubleshooting

Troubleshooting: Pump Prime Issues

Identifies causes and solutions for priming issues.

Troubleshooting: Performance Issues

Addresses issues related to reduced pump performance.

Troubleshooting: Engine Speed vs. Pump Needs

Discusses issues when engine speed doesn't match pump needs.

Service

Drive Assembly Parts Breakdown

Lists and illustrates parts for the drive assembly.

Installing the Drive Assembly

Step-by-step instructions for installing the drive assembly.

Removing the Pulley Assembly

Procedure for removing the pulley assembly.

Pump End Removal and Attachment

Instructions for detaching and reattaching the pump end.

Pump Tool Kit

Lists specific tools required for pump maintenance.

Disassembly of Pump End 12-16 S

Detailed steps for disassembling the 12-16S pump end.

Assembly of Pump End 12-16 S

Detailed steps for assembling the 12-16S pump end.

Pump Clamp Details

Details and parts breakdown for the pump clamp.

BB-4-D902 Stub Shaft Assembly

Steps to assemble the stub shaft and engine housing for D902.

BB-4-D902 Air Filter Assembly

Instructions for assembling the air filter for the D902 model.

BB-4-D902 High Temp Sender Assembly

Instructions for installing the high temperature sending unit.

BB-4-D902 Low Oil Pressure Sender Assembly

Instructions for installing the low oil pressure sending unit.

Wiring Instructions

BB-4 Wiring Configuration

Standard wiring configuration and XCP vs. Engine Controls.

Original Engine Wiring

How to revert to original engine wiring controls.

FastWire Wiring Diagrams (Gasoline)

FastWire Wiring Diagrams (Diesel)

Pump End Technical Data

Product Warranty Information

Waterax BB-4 Series Specifications

General IconGeneral
BrandWaterax
ModelBB-4 Series
CategoryWater Pump
LanguageEnglish

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