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WaterLogic WL800 – MAX II User Manual

WaterLogic WL800 – MAX II
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WL800MAX II
OPERATING, INSTALLATION, AND
SERVICE MANUAL
Waterlogic Commercial Products, LLC
11710 Stonegate Circle
Omaha, NE 68164
(800) 288-1891
www.waterlogic.us

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WaterLogic WL800 – MAX II Specifications

General IconGeneral
BrandWaterLogic
ModelWL800 – MAX II
CategoryWater System
LanguageEnglish

Summary

WL800 Features and Benefits

WL800 Certifications

Key Certifications

Covers UL399, BPA Free, Energy Star, ISO 9001, and Safe Drinking Water Act compliance.

Introduction

Safety Alert Symbols

Danger! Warning! Caution!

Explains the meaning and severity levels of DANGER!, WARNING!, and CAUTION! safety symbols.

Safety Precautions

Model and Specifications

Unit Details

Includes model/part designations, general, shipping, and electrical specifications.

Operating Instructions

Cold Water Dispensing

Instructions on how to dispense cold water using the cup-touch lever.

Hot Water Dispensing

Procedure for dispensing hot water, including the safety button.

Control Panel Instructions

Hot Tank Principles of Operation

WL800 Flow Diagram

Disassembling and Refitting Instructions

Removing Top Cover Assembly

Removing Front Cover Lower Assembly

Removing Upper Cover Lower Assembly

Disassembling Faucet Assembly

Hot Water Faucet Safety Assembly

Steps for removing the hot water faucet safety assembly.

Cold Water Faucet Assembly

Steps for removing the cold water faucet assembly.

Faucet Bracket Removal

Disassembling PBA Assembly

PBA Main Assembly

Instructions for disassembling the main Printed Board Assembly.

PBA SMPS

Steps for removing the Power Supply Module (SMPS) for the PBA.

Disassembling Filters

Filter Removal

Procedure for removing the water filters from the unit.

Valve Automation Drain Control

Steps to disconnect the valve automation drain control.

Disassembling Filter Brackets

Cold Water Connector Drain Assembly

Instructions for disassembling the cold water connector drain.

Hot Water Connector Drain Assembly

Instructions for disassembling the hot water connector drain.

Valve Feed NOS Disassembly

Sensor Assemblies Disassembly

Sensor-E LPS Assembly

Steps to remove the Sensor-E LPS assembly.

Filter Bracket

Procedure for removing the filter bracket.

Clip Filter C2 and Capacitor Removal

Clip Filter C2

Instructions for removing the Clip Filter C2.

Capacitor Running

Steps for removing the running capacitor.

Disassembling Module Assembly Brackets

Ultraviolet Sterilizer Module Assembly

Steps to remove the UV sterilizer module assembly.

Overflow Sensor

Procedure for disconnecting the overflow sensor.

CTS Water Level Sensors

CTS Water Level N Sensor

Steps to remove the CTS Water Level N sensor.

CTS Water Level P Sensor

Steps to remove the CTS Water Level P sensor.

Cold Temperature Sensor Assembly

Straight Connector Disassembly

Fitting Removal

Rear Cover Disassembly

Rear Cover A

Instructions for removing the Rear Cover A.

Air Filter

Steps for removing the air filter.

Rear Cover B Assembly

Power Cord Assembly Removal

Pre-Installation Instructions

Sanitizing Procedures

Machine Flushing and Filling

Covers flushing sanitizer, filling hot tank, and compressor testing.

Post-Installation Steps

Includes draining the unit for transport after sanitization.

WL800 Draining Instructions

Installation Procedures

Safety, Electrical, and Environmental Guidelines

Covers safety, electrical, power cord, and environmental installation requirements.

Water Pressure and Supply Lines

Details water pressure regulator needs and UV stabilized supply line requirements.

Service Requirements

General Inspection and UV Lamp

Inspect connections, recommended UV lamp replacement, and UV radiation safety.

Filter Replacement and Cleaning

Guidelines for replacing filters and cleaning external surfaces.

Faucet Maintenance

Instructions for removing and cleaning the faucet.

Replacement Components

Descaling the Hot Tank

Personal Protective Equipment for Descaling

Required PPE and safety precautions when using descaling chemicals.

Stainless Steel Tank Descaling

Caution regarding descaling solutions compatible with stainless steel tanks.

WL800 Exploded View and Parts List

WL800 Parts List

WL800 Electrical Diagram

Cable Specifications

Front PBA Harness

Specifications for the harness connecting to the Front PBA.

Overflow Sensor Harness

Specifications for the harness connecting to the Overflow Sensor.

Leak Detector Sensor Harness

Specifications for the harness connecting to the Leak Detector Sensor.

SMPS Harnesses

SMPS A and B Harnesses

Specifications for SMPS A and SMPS B harnesses.

Valve Harness

Specifications for the harness connecting to the valve.

Fan and Heater Harnesses

Compressor Fan Harness

Specifications for the compressor fan harness.

Heater Harness

Specifications for the heater harness.

WL800 Circuit Diagrams

Main PBA Circuit Diagram

Detailed circuit diagram for the Main Printed Board Assembly.

Front PBA Circuit Diagram

PBA Location Diagram

Main PBA Connector Locations

Identifies connector locations on the Main PBA.

Connector Pinouts

UV, Pump, Valve, and Sensor Connectors

Pinout details for UV, Pump, Valve, and various sensor connectors.

Leak, Overflow, and Water Level Sensors

Pinout details for Leak, Overflow, and Water Level sensor connectors.

Main Front PBA Connector

Pinout details for the main connector to the front PBA.

SMPS Connector Pinouts

SMPS-MAIN Connectors

Pinout details for the SMPS-MAIN and SMPS-MAIN (POWER) connectors.

SMPS Connectors

SMPS-MAIN (POWER) Connector

Pinout details for the SMPS-MAIN (POWER) connector.

SMPS-MAIN Connector

Pinout details for the SMPS-MAIN connector.

SMPS Front PBA Connector

FRONT - MAIN PBA Connector

Pinout details for the FRONT - MAIN PBA connector.

Fault Codes

Common LED Error Indicators

Explains fault codes indicated by UV, Hot Water, and Cold Water sensor LED blinking patterns.

Water Level Sensor Errors

Details errors related to low and high water level detection.

Fault Codes Continued

Advanced Blink Errors

Addresses full water level, sequential, and simultaneous LED blink errors.

Leak Detection Fault

Troubleshooting steps for when the service LED indicates a leak.

Troubleshooting

Power Supply Fault

Diagnosing and resolving power supply issues causing the unit not to turn on.

Troubleshooting

Hot Water Malfunction

Steps to diagnose and fix issues with the hot water heating system.

Troubleshooting

Cold Water Malfunction

Steps to diagnose and fix issues with the cold water cooling system.

Troubleshooting

UV Module Malfunction

Diagnosing and resolving problems with the UV module not working.

Troubleshooting

Dispensing Malfunction

Troubleshooting steps for when the unit is unable to draw water.

Limited Warranty

United States and Canada

Details the specific warranty terms for Waterlogic products in the US and Canada.

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