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General| Brand | Watkiss Automation |
|---|---|
| Model | PowerSquare 200 |
| Category | Printer |
| Language | English |
Describes the content and purpose of the User Manual.
Information on safety is in a separate manual. Read before use.
Explains the meaning of WARNING and CAUTION messages.
Details about machine installation by a service engineer.
Guidance on seeking assistance for questions or problems.
Overview of what the PowerSquare does and its main parts.
Describes the function of key machine components.
Explains the function of the stitch-wire cabinet and trim bin.
Explains the function of rear panel components.
Introduces the chapter on running a job on the PowerSquare.
Instructions for measuring paper and set thickness for quality books.
Procedure for powering on the machine.
Introduction to setting up a new job via the touch screen.
Step-by-step guide for setting up standard paper sizes.
Steps for configuring non-standard paper sizes.
Instructions for adjusting the stacker collection table.
How to adjust the gathering area gate position.
Steps to start and monitor the print job execution.
Tasks to perform while the job is running, like unloading.
Overview of the touch screen and START/STOP buttons.
Details on operating the touch screen and its power-save function.
Diagram illustrating the touch screen layout and functions.
How to wake the touch screen from power-save mode.
Detailed explanation of touch screen components and their functions.
Explains the job mimic display and its elements.
Introduction to the BASIC window for frequently changed settings.
Detailed descriptions of buttons within the BASIC window.
How to save and load job settings for reuse.
Explanation of the buttons within the LOAD & SAVE window.
Introduction to the ADVANCED window for special functions.
Details of buttons and functions available in the ADVANCED window.
How to change machine configuration settings.
Explains the buttons and options within the CONFIGURE window.
Overview of settings not changed during daily operation.
Description of buttons like Access Level and Current Language.
Introduces the chapter on standard daily operation tasks.
How to save and load job settings for reuse.
Procedure for saving current job settings.
Procedure for loading previously saved job settings.
Steps to reset the machine to its default configuration.
When and how to open the connecting bridge cover.
Important safety warning regarding moving parts.
When and how to open the folder cover for access.
Notes about the folder cover interlock switch.
Steps to unlock and open the folder cover.
When to lift or lower the clincher frame for maintenance.
Diagram showing components of the clincher frame.
Steps to lift the clincher frame into the vertical position.
Important warning and procedure to lower the clincher frame.
When and how to open the gathering area cover.
Steps to open various covers to access the main deck.
When to lift the main deck and the procedure.
When and how to empty the trim bin.
Note about operating with the trim bin removed.
Step-by-step guide for emptying the trim bin.
When to open the stitch-wire cabinet.
Steps to open the stitch-wire cabinet cover.
How to position the collection table for proper stacking.
Table showing collection table slot positions for different paper sizes.
How to adjust the gathering area gate based on job size.
Steps to lift the gate into the correct position.
Procedure to lower the gathering area gate.
How to use the machine for offline operation.
Critical safety warning for offline operation.
Step-by-step guide for offline operation.
How to resolve errors occurring in the printer.
How to resolve errors displayed on the PowerSquare screen.
Steps to clear and address PowerSquare errors.
Common issues and their causes and solutions.
Lists error messages, their information, and references.
Specific messages related to book quality issues.
Instructions and factors affecting book quality.
Key instructions for achieving good book quality.
How machine adjustments affect book quality.
Detailed table of book quality problems, causes, and solutions.
Visual guide and solutions for spine forming issues.
Overview of paper jam locations.
Procedure to clear jams in the bridge infeed area.
Procedure to clear jams in the connecting bridge.
Procedure to clear jams in the gathering area.
Procedure to clear jams in the stitch area.
Procedure to clear jams in the folder or former area.
Step-by-step guide for clearing jams in the stitch area.
Procedure to clear jams occurring before the trimmer.
Procedure to clear jams in the trim area.
Common problems with the stitch head and their solutions.
Steps to clear a jam related to the stitch wire.
More stitch head problems and their solutions.
Detailed procedure for clearing a jammed stitch wire.
Step-by-step guide for clearing a jammed stitch wire.
How to resolve issues causing stitch head jams.
Visual guide for inspecting the stitch head for wire pieces.
List of tools and materials needed for stitch head maintenance.
Detailed steps for clearing a stitch head jam.
When and how to calibrate the touch screen.
Procedure for changing the machine's fuses.
Step-by-step guide for fuse replacement.
How to manually park the shuttle when errors occur.
Visuals showing correct and incorrect shuttle assembly positions.
Step-by-step instructions for manually parking the shuttle.
Expected outcome and confirmation after manually parking the shuttle.
Recommended service intervals for the machine.
Importance and benefits of operator-performed maintenance.
A plan outlining maintenance tasks and their frequency.
How to clean the main body of the machine.
How to clean the touch screen safely.
How to clean the static elimination bars.
Illustrations of static elimination bars in different locations.
Important note about touching the pins on the static elimination bars.
Steps to clean the static elimination bars.
How and when to clean the former roller.
Steps for cleaning the polyurethane strips in the form clamp.
When and how to clean these specific strips.
Materials required for cleaning the polyurethane strips.
Illustrations showing polyurethane strips and lubrication points.
Steps to clean the polyurethane strips.
When and how to lubricate the stitch head.
How to lubricate the wire-feed cam.
Steps for preparing the stitch head for lubrication.
Procedure for applying grease to the driver bar.
Steps for preparing the grease and machine for lubrication.
Steps for lubricating the wire-feed cam.
How to install new stitch-wire.
Details about the approved stitch-wire.
Steps to prepare for removing old stitch-wire.
Procedure for removing stitch-wire from the stitch head.
Steps to fit a new stitch-wire spool.
Procedure for installing stitch-wire into the stitch head.
Detailed steps for feeding stitch-wire into the stitch head.
Steps to close up the machine after maintenance.
How to feed the stitch-wire and check its loading.
Environmental conditions for operating the machine.
Production cycle times and set times.
Input size specifications for online operation.
Details on the sheet rotation feature.
Specification for paper stock weight.
Maximum book and set thickness specifications.
Specifications for stitching capabilities.
Trimming specifications and minimum book size.
The capacity of the book stacker.
Requirements for paper input for optimal quality.
Physical dimensions of the machine.
Weight specifications of the machine.
Power supply voltage and frequency details.
Power consumption in stand-by and operation.
Noise levels during operation and stand-by.
Compliance with CE, UL, and FCC standards.
Manufacturer identification and contact details.
Product name and serial number information.
Lists the product specifications it conforms to.
Safety directives the product complies with.
Electromagnetic compatibility directives the product complies with.
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