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Watlow Electric 935A Series - User Manual

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0600-0015-0000 Rev L $15.00
January 2002
Supersedes: 0600-0015-0000 Rev K
Users Manual
Registered Company
Winona, Minnesota USA
TOTAL
3 Year Warranty
CUSTOMER
SATISFACTION
Series 935A
Temperature Controller
with Countdown Timer
1241 Bundy Boulevard, P.O. Box 5580, Winona, Minnesota USA 55987-5580
Phone: +1 (507) 454-5300, Fax: +1 (507) 452-4507, http://www.watlow.com
U.S. English
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Do you have a question about the Watlow Electric 935A Series and is the answer not in the manual?

Summary

Safety Information

Safety Symbols Explained

Explains the meaning of safety alert symbols used in the manual.

Technical Assistance

Provides contact information and details for obtaining technical support for the controller.

Customer Feedback

Invites users to send comments and suggestions regarding the manual for improvement.

Product Overview

General Description

Details the Series 935A as a temperature controller for industrial, commercial, and scientific applications.

Special Features

Highlights key attributes such as ease of use, compact size, ruggedness, and reliability.

Unique Features

Describes specific functionalities like remote set point input and timer modes.

Input and Output Configuration

Input;Output Overview Diagram

Illustrates the Series 935A's single input and dual output capabilities.

Valid Output Functions

Lists the combinations of functions for Output 1 and Output 2.

Basic Operations

Reading and Changing Set Points

Explains the procedure for viewing and modifying the set point value on the controller.

Front Panel Interface

Front Panel Components

Details the function of the seven-segment display, SET key, arrow keys, and indicator LEDs.

Getting Started

Applying Power and Initial Control

Describes the process of powering up the controller and initiating its thermal control function.

Set Point Adjustment

Modifying the Set Point

Provides step-by-step instructions for adjusting the controller's set point value.

Troubleshooting Errors

Error Codes and Recommended Actions

Lists common error codes displayed by the controller and their corresponding troubleshooting steps.

Software Navigation

Software Organization Overview

Explains the hierarchical structure of the controller's software menus.

Menu Navigation Example

Illustrates how to navigate through the controller's software menus and parameters.

Operations Menu

Operations Menu Functions

Details the various tasks and actions available within the Operations Menu.

PID Control Configuration

PID Strategy and Menu Access

Explains how to approach PID tuning and how to access the PID Menu.

PID Parameter Settings

Heat;Cool PID Parameter Details

Describes the configurable parameters for heat and cool PID control loops.

Configuration Menu

Configuration Menu Functions

Outlines the settings available in the Configuration Menu, including inputs, outputs, and alarms.

Advanced Configuration Settings

Alarm and Timer Configuration

Details settings for alarms (hysteresis, latch, silencing) and timer functions (output, start, ready band, signal time).

Failure Mode and Lockout Settings

Covers input failure modes and various lockout options for securing the controller.

Lockout and Security Features

Lockout Function Overview

Explains the three types of lockout options: Front Panel Lock, Set Point Lock, and Security Tag.

Input;Output Setup

Key Input;Output Setup Information

Provides essential details for configuring sensor inputs and output functions.

Remote Set Point Configuration

Configuring Remote Set Point Input

Guides users through wiring and setting up a remote set point for the controller.

Front Panel Lockout Setup

Configuring Front Panel Lockout

Details the steps for implementing a front panel lockout feature using an external switch.

Alarm Configuration

Understanding Alarm Functions

Explains how alarms work, including process vs. deviation alarms, and alarm types.

Countdown Timer Setup

Countdown Timer Overview

Explains the timer's requirements, setup locations, and available output actions after timing.

Timer Application Example

Convection Oven Timer Scenario

Illustrates a practical application of the countdown timer in a convection oven setup.

Auto-Tuning and Manual Tuning

Auto-Tuning Procedure

Details how to initiate and perform the automatic PID tuning process for the controller.

Manual Tuning Guidelines

Provides instructions and considerations for manually adjusting PID parameters for optimal system performance.

Instrument Calibration

Calibration Procedure Overview

Outlines the process and requirements for calibrating the controller's inputs.

Restoring Factory Calibration

Explains how to reset the controller's calibration settings back to the factory defaults.

Troubleshooting and Error Handling

Input Failure Modes and Troubleshooting

Describes how to configure failure modes and common troubleshooting steps for input-related issues.

Physical Installation

Panel Cut-out Dimensions

Provides the necessary dimensions for creating a panel cutout for controller installation.

Installation and Mounting

Controller Installation Procedure

Step-by-step guide for mounting the controller into a panel and ensuring a proper seal.

Maintenance Procedures

Terminal Block Removal

Instructions on how to safely remove and reattach the controller's terminal blocks.

Wiring Diagrams

Power and Input Wiring

Illustrates the wiring connections for power supply and sensor inputs.

System Wiring Examples

Typical System Wiring Diagram

Shows a complete system wiring example, including sensors, heater, and limit controls.

Glossary of Terms

Key Term Definitions

Provides definitions for technical terms used throughout the manual.

Ordering Information

Product Ordering Structure

Explains the model number structure and available options for ordering the controller.

Product Specifications

Technical Specifications

Lists detailed technical specifications including control modes, agency approvals, accuracy, and inputs/outputs.

Regulatory Compliance

Declaration of Conformity

States the product's compliance with relevant European Union directives and standards.

Software Map

Operations Menu Software Map

Details the prompts, ranges, and default settings for the Operations Menu.

PID Menu Software Map

PID Menu Parameter Mapping

Outlines the prompts, ranges, and default values for parameters within the PID Menu.

Configuration Menu Software Map

Configuration Menu Parameter Mapping

Details the prompts, ranges, and default values for parameters within the Configuration Menu.

Company Information

About Watlow Winona

Provides background information on Watlow Winona and its history in manufacturing control devices.

Product Warranty Terms

Details the 36-month warranty period, coverage, and limitations for the Series 935 controller.

Product Return Procedure

Outlines the process for returning the product, including obtaining an RMA number.

Contact Information

Global Contact Information

Lists contact details for Watlow offices in Europe, Latin America, and Asia/Pacific.

Watlow Electric 935A Series Specifications

General IconGeneral
Control TypePID, ON/OFF
Output TypesRelay, SSR, Analog
DisplayLED
Mounting TypePanel Mount
Input TypesThermocouple, RTD
Supply Voltage100-240 VAC
CommunicationRS-485 Modbus
Operating Temperature0°C to 50°C
Enclosure RatingNEMA 4X