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Waupaca Excelevator 114 Series User Manual

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Installation Instructions
Excelevator
Elevator
Series 114
950/1,000 lbs.
PMI114-V
30 March 2018
1726 North Ballard Road, Suite 1 • Appleton, WI 54911
Phone 920-991-9082 • Fax 920-991-9087
Technical Support 855-804-5774
www.waupacaelevator.com

Table of Contents

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Waupaca Excelevator 114 Series Specifications

General IconGeneral
BrandWaupaca
ModelExcelevator 114 Series
CategoryElevators
LanguageEnglish

Summary

Installation Instructions

GENERAL INFORMATION

WARNING & SAFETY LABEL INSTALLATION

Label Placement Guidance

Details on where to place specific warning and safety labels on the elevator.

FACTORY INSTALLED WARNING & SAFETY LABEL INSTALLATION

Label Locations

Describes the placement of factory-installed labels on controllers and units.

TROUBLESHOOTING WITH TECHNICAL SUPPORT

Troubleshooting Essentials

Lists items needed and tips for effective troubleshooting.

HOISTWAY DIMENSIONS

CONVERSION RAIL BRACKET INSTALLATION INSTRUCTIONS

RAIL BRACKET INSTALLATION

Bracket Mounting Procedure

Step-by-step guide for rail bracket installation on the hoistway wall.

RAIL AND PEDESTAL INSTALLATION

Installation Steps

Detailed steps for installing rails and pedestal components.

TWO PIECE JACK ASSEMBLY

Assembly Instructions

Step-by-step guide for assembling the two-piece jack.

JACK INSTALLATION

Jack Mounting Procedure

Steps for installing the jack assembly onto the pedestal.

RAM HEADER INSTALLATION

Header Mounting Steps

Instructions for installing the ram header to the jack.

CONTROLLER INSTALLATION AND WIRING

Installation Requirements

Wiring gauge, NEC codes, and working space requirements.

GMV/OLS HYDRAULIC POWER UNIT INSTALLATION

Power Unit Installation

Steps for installing the hydraulic power unit and connecting hoses.

FINAL LIMIT INSTALLATION

Switch Installation

Procedure for installing and wiring the final limit switch assembly.

PISTON PROJECTION

Bleeding and Projection

Procedures for bleeding the jack and setting piston projection.

SLING INSTALLATION

Sling Assembly

Steps for assembling and positioning the sling components.

Upright and Gibbs Installation

Mounting sling uprights, cross members, and gibbs.

PROPER HANDLING OF WIRE ROPE

Wire Rope Care

Safety precautions for handling and preventing damage to wire rope.

WIRE ROPE INSTALLATION

Rope Routing and Clamping

Steps for routing wire ropes and securing with cable clamps.

Tension and Bracket Installation

Adjusting rope tension and installing anti-rotation brackets.

Safety Assembly Adjustment

Adjusting safety assemblies and ensuring proper gaps.

VERIFY JACK TRAVEL

Travel Verification Steps

Checks for clearance, rope length, safeties, and car floor installation.

CAR OPERATING PANEL INSTALLATION

FRAMELESS CAR ASSEMBLY

STABILIZER BRACKET INSTALLATION

STEEL TAPE INSTALLATION

SLACK ROPE SAFETY WIRING

MODULAR WIRING CAR TOP LAYOUT

EMERGENCY LIGHT AND FUSE INSTALLATION

CAR TOP MODULAR WIRING

LED LIGHT INSTALLATION

LED LIGHT WIRING (WITHOUT BATTERY BACKUP)

LED LIGHT WIRING (WITH BATTERY BACKUP)

ACCORDION GATE INSTALLATION

FRAMELESS CAR GATE SWITCH INSTALLATION

TRAVEL CABLE INSTALLATION

TRAVEL CABLE TO CONTROLLER WIRING

HOISTWAY WIRING LAYOUT

HALL STATION WIRING AND INSTALLATION

STOP PIT SWITCH INSTALLATION

EMI & GAL MAGNET PLACEMENT

TOE GUARD INSTALLATION

GMV/OLS MICROPROCESSOR INPUTS & OUTPUTS

AUTO GATE PROGRAM

VALVE ADJUSTMENTS

TROUBLESHOOTING

Common Faults and Causes

Lists common elevator faults and their probable causes.

Additional Faults and Actions

Lists more faults and their recommended solutions.

TROUBLESHOOTING PLC INPUTS / OUTPUTS

PLC Input Descriptions

Details PLC inputs and their function.

PLC Output Descriptions

Details PLC outputs and their function.

TROUBLESHOOTING CONTROLLER LAYOUT

ELEVATOR RELEASE CHECKLIST