WAYFARER TGX150 User Manual (English)

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THE TGX150

INTERNAL RADIO LAN

SMART CARD

ELECTRONIC TICKET MACHINE

MODEL NO: 13754

SERVICE MANUAL

(Publication Number 53719)

or transmitted in any form or by any means; electronic, mechanical, photocopying, recording or

otherwise without prior permission of Wayfarer Transit Systems Limited.

Table of Contents3
About this Manual7
Introduction7
Purpose and Content of this Manual7
Terms and Abbreviations Used in this Manual9
Technical Data11
General11
Dimensions (Approximate)11
Electrical11
Environmental11
General Description13
What Is Radio Lan13
What the Radio Lan System Does13
Figure 1. the Radio LAN System14
Physical Description15
Detailed Description16
Keyboard16
Display16
Printer and Paper Control Components16
Memory Module Receptacle17
ITSO Card Reader17
Internal Radio LAN PCB Mount Assembly17
Printed Circuit Boards17
Model Identification21
Figure 2A. Model and Serial Number Label21
Installation22
Installing the Ticket Machine22
Fitting the Mounting Tray23
Connecting the Power Cable Assembly24
Figure 2B. Power, GPS, Serial no PCB, Connection Diagram25
Final Operation26
Maintenance & Repair - General Information27
Precautions27
Maintenance Levels27
Tools and Equipment28
Obtaining Spare Parts29
Electronic Mail29
Returning Machines or Assemblies for Repair29
Routine Maintenance and Servicing31
Maintenance Schedule31
Exterior Cleaning31
Display Cleaning32
Lubrication32
Interior Cleaning32
Cleaning the Sync Sensor32
Cleaning the Printer Roller32
Cleaning the Print Head33
Cleaning the Spigot (Shaft & Rotation Ball Bearing)33
Servicing34
Changing the Paper Roll34
Figure 3. Paper Insertion Slot34
Removing a Paper Blockage35
Figure 4. Print Head Unlocking35
Special Repair Operations37
Connector Crimp Terminals37
Figure 5. Connector Crimp Terminals37
Removal and Replacement of Parts39
Introduction39
The Top Cover40
Opening the Top Cover40
Removing the Top Cover Stay40
Figure 6. the Top Cover Stays40
Removing the Top Cover41
Figure 7. Top Cover Fixing Details41
Removing the Top Inner Cover42
Removing the Internal RLAN PCB Mount Assembly42
Figure 8. Top Inner Cover Fixing Details42
Figure 9A. RLAN & Contactless Reader Assembly Fixings43
Figure 9B. Internal RLAN & Type A/B -2 Pcb's Mount Assembly44
Removing the Contactless Reader Assembly45
Figure 10. Contactless Reader Assembly46
Keyboard and Display47
Removing the Keyboard and Display Assembly47
Figure 11. Keyboard and Display Fixings47
Keyboard and Display Sub-Assemblies48
Figure 12. Keyboard and Display Assembly Details49
Printer Plate Assembly51
Opening the Printer Plate Assembly51
Removing the Printer Plate Assembly51
Removing the Printer Mechanism51
Removing the Printer Data Cable Assembly52
Figure 13. Printer Base Assembly (1)52
Removing the Top Cover Latching Hook53
Removing the Sync Sensor and Bracket53
Figure 14. Printer Plate Assembly (2)53
Removing the Sync Wheel54
Removing the Paper Roll Spigot54
Figure 15. Paper Control Mechanism54
Removing the Paper Roll Plinth55
Dismantling the Printer Mechanism55
Figure 16. Dismantling the Printer Mechanism55
Figure 17. Printout Blade Fitting56
Figure 18. Paper Guide Fitting57
Figure 19. Section through Head Lock Knob58
Figure 20. Print Roller and Motor Fitting59
Figure 21. Print Head and Lower Paper Guide60
Figure 22. Print Head Pivot Pins Location61
Figure 23. Paper out Microswitch Fitting62
The Module Housing Assembly63
Figure 24. Module Housing Assembly to Control Board Fixings63
Removal of Module Housing64
Figure 25. Module Housing Assembly Exploded View64
Module Housing Disassembly / Reassembly65
Lower Cover67
Removing the Lower Cover67
Removing the Serial Number PCB67
Removing the Type A/B-2 Coupler PCB67
Removing the Memory Expansion & Internal Serial PCB67
Removing the Control PCB67
Figure 26. Control Board Fixings & Connections68
Fault Finding and Testing69
General Information69
Types of Faults72
Control Board Faults72
Machine Dead72
No Tickets Printed72
Ticket Printing Uneven73
Paper out Not Indicated73
Paper Movement Faulty74
Graphic Display Faulty74
Repeater Display Faulty75
Keys or Caption Strips Not Illuminated76
Keys Inoperative76
Memory Module Not Recognised76
Difficulty in Inserting or Withdrawing a Module77
ITSO Smart Card Not Accepted77
No Radio LAN Comms77
Testing and Repairing Cables Assemblies78
Testing Cable Assemblies78
Repairing Cable Assemblies78
Figure 27. Crimp Pin Details78
Figure 28. Interconnection Diagram79
Figure 29. Printer Stepper Motor Drive Cable Assembly80
Figure 30. Paper out Microswitch Cable Assembly80
Figure 31. Printer Data Cable Assembly81
Figure 32. Paper Movement Sensor Cable Assembly81
Figure 33. Keyboard Power Cable Assembly82
Figure 34. Keyboard Data Cable Assembly83
Figure 35. Graphics Display Data Cable Assembly84
Figure 36. Keyboard Backlighting Cable Assembly85
Figure 37. Serial Number PCB Cable Assembly (if Fitted)86
Figure 38. Solenoid (Module Housing) Cable Assembly (if Fitted)87
Figure 39. Repeater Display Backlighting Cable Assembly 288
Figure 40. Repeater Display Backlighting Cable Assembly 188
Figure 41. Repeater Display Data Cable Assembly89
Figure 42. ITSO RF Cable Assembly90
Figure 43. ITSO Antenna LED Cable Assembly90
Figure 44. Internal RLAN Cable Assembly91
Figure 45. PWR+GPS+SERIAL Tray Cable Assembly92
Drawings and Parts Lists93
About the Assembly Drawings and Parts Lists93
Sequence of Assembly Drawings and Parts Lists93
Figure 46. General Assembly94
Figure 47. Internal RLAN & Type A/B PCB Mount Assembly97
Figure 48. Top Cover Assembly98
Figure 49. Lower Cover Assembly100
Figure 50. Printer Plate Assembly102
Figure 51. Thermal Printer Assembly104
Figure 52. Module Housing Assembly107
Figure 53. Keyframe Assembly109
Figure 54 Type A/B Card Reader Assembly111
Figure 55. Mounting Tray Assembly - PWR+GPS+SN113
Figure 56. Paper Ticket Punch Assembly (if Fitted)115
Figure 57. Ticket Paper Specification117
Parts Listing118
58435 Label, Target120
72776 Passenger Display Chassis121
12037 Repeater Display 2 X124
47113 Spacer, 6 Od 3.2 ID X 6 Long, Nylon124
46664 Screw, M3 X 14, Pan Head, Pozi124
46980 Screw, PT, 3 X 6 Lg, Pan Pozi124
Appendix 1. Record of Amendments126

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WAYFARER TGX150 Specifications

General

Model	TGX150
Capacity	150 items
Category	Vending machines
Power Supply	110V/60Hz or 220V/50Hz
Payment Options	Credit Card, Mobile Payment
Display	LCD
Temperature Control	Yes
Material	Steel

WAYFARER TGX150 User Manual

Table of Contents

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WAYFARER TGX150 Specifications