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Waygate Technologies Krautkramer USM 100 - User Manual

Waygate Technologies Krautkramer USM 100
330 pages
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Krautkrämer USM 100
Operating Manual
Id. No. 160M4395 Rev. 9 (09/2023)

Table of Contents

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Summary

Introduction

Safety information

Essential safety information for operating the USM 100 instrument and its components.

Important information on ultrasonic testing

Guidance on prerequisites, technical requirements, and factors affecting ultrasonic test results.

The Krautkrämer USM 100

Overview of the instrument's design, applications, and key general features.

How to use this manual

Instructions on how to navigate and understand the manual, including symbols.

Standard package and accessories

Standard packages

Details of the available instrument package options and their corresponding part numbers.

Accessories

List of optional accessories available for the USM 100 instrument, including part numbers.

Initial start-up

Instrument positioning

Guidance on correctly placing the instrument for optimal use and avoiding condensation.

Power supply

Information on operating the instrument using the power adapter or batteries.

Connecting a probe

Instructions on how to properly connect ultrasonic probes to the instrument's sockets.

Inserting a USB stick

Steps for inserting a USB stick for data transfer to and from the USM 100.

Starting the USM 100

Procedures for powering the instrument on and off, including system initialization.

USM 100 PC Live

Using the USM 100 PC software for remote operation via LAN or WLAN.

Remote Connection Setup

Steps and prerequisites for establishing a remote connection using VNC.

Principles of operation

Main menu

Overview of the main menu structure and access to basic settings and functions.

Application desktop

Explanation of applications, their contents, and how to launch or install them.

A-scan view

Detailed explanation of the A-scan display elements and their functions.

Operation with touchscreen

Instructions on interacting with the instrument using the touchscreen interface.

Operation with keys

Guidance on operating the instrument using the physical keys on the device.

Multi-color LED

Explanation of the multi-color LED status indicators for device information.

Operation

Important basic settings

Configuration of essential instrument settings before starting operation.

Saving the settings

Procedure for saving current instrument settings to a file on device memory or USB.

General settings

Accessing and configuring general instrument settings like System, Date and Time, and Regional.

Gain

Adjusting the instrument's sensitivity for detecting echoes from reflectors.

A-Scan

Settings related to the A-scan representation, including display range and probe delay.

Material Probe

Setting test material data and probe parameters for accurate measurements.

Pulser Receiver

Configuration of pulser and receiver settings, including voltage, width, and filters.

UT Setup

Settings for gain control, alarms, and output signals for ultrasonic testing.

Gates

Functions for setting and configuring measurement gates (A, B, C, IF) for flaw detection.

Auto Calibration

Procedures for calibrating the instrument, including velocity and probe angle calibration.

Evaluation

Choosing and configuring methods for evaluating measured reflector echoes.

Scanning and evaluation

Procedures for performing scans and evaluating acquired data using B-scan and C-scan.

Documentation

Test reports

Procedures for saving, printing, and managing test reports.

Screen captures

How to take and save screenshots of the instrument's display.

Data Recorder

Managing and storing measurement data and associated A-scans in a structured manner.

File management

Functions for importing, exporting, renaming, and deleting files on the instrument.

Maintenance and care

Instrument care

Guidelines for cleaning the instrument and its accessories safely and effectively.

Battery care

Information on battery transport, storage, charging, and handling.

Software updates

Procedures for installing software updates and handling potential malfunctions.

License upgrade

Steps for importing licenses to unlock additional instrument functions.

Interfaces and Peripherals

Interfaces

Overview of the instrument's available connectors and ports.

Remote control

Instructions for remotely controlling the USM 100 via a connected computer using command codes.

Appendix

Overview of basic UT Functions

A table listing basic ultrasonic functions and their corresponding pages.

EU Declaration of Conformity

Statement of compliance with relevant EU directives and standards.

Manufacturer

Information about the manufacturer and contact details for support.

Environmental protection regulations

Information on WEEE directive and proper disposal of batteries.

Specifications

General features

Key technical specifications of the USM 100, including dimensions and power.

Environmental

Environmental ratings and compliance standards for the instrument.

Display

Specifications related to the instrument's display, such as screen size and resolution.

Interfaces

Technical details of the instrument's power input and connectors.

Transmitter

Specifications for the transmitter section, including pulse repetition frequency and voltage.

Receiver

Specifications for the receiver section, including frequency response and gain range.

Data acquisition

Parameters related to data acquisition, such as samples per A-scan and storage capacity.

Gates

Technical specifications for measurement gates, including modes and resolution.

Index

Numerics

Index entries starting with numerical values.

A

Index entries starting with the letter 'A'.

B

Index entries starting with the letter 'B'.

C

Index entries starting with the letter 'C'.

D

Index entries starting with the letter 'D'.

E

Index entries starting with the letter 'E'.

F

Index entries starting with the letter 'F'.

G

Index entries starting with the letter 'G'.

I

Index entries starting with the letter 'I'.

J

Index entries starting with the letter 'J'.

K

Index entries starting with the letter 'K'.

L

Index entries starting with the letter 'L'.

M

Index entries starting with the letter 'M'.

N

Index entries starting with the letter 'N'.

O

Index entries starting with the letter 'O'.

P

Index entries starting with the letter 'P'.

Q

Index entries starting with the letter 'Q'.

R

Index entries starting with the letter 'R'.

S

Index entries starting with the letter 'S'.

T

Index entries starting with the letter 'T'.

U

Index entries starting with the letter 'U'.

V

Index entries starting with the letter 'V'.

W

Index entries starting with the letter 'W'.

Z

Index entries starting with the letter 'Z'.

Waygate Technologies Krautkramer USM 100 Specifications

General IconGeneral
BrandWaygate Technologies
ModelKrautkramer USM 100
CategoryTest Equipment
TypeUltrasonic Flaw Detector
Battery Life8 hours
Frequency Range0.5 MHz - 20 MHz
Gain Range0 to 110 dB
DisplayLCD
Power SupplyRechargeable Lithium-Ion Battery
Operating Temperature-10°C to 50°C (14°F to 122°F)
Storage Temperature-20°C to 70°C (-4°F to 158°F)

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