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WDT UP 35 - User Manual

WDT UP 35
63 pages
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Pneumatische Crimpmaschine
Pneumatic Crimp Machine
Version UP 35 4481N26000 03/15 REV.B1
MADE IN GERMANY
UP 35
Betriebsanleitung
Operating Instructions
Mode d’Emploi
a WEZAG brand

Table of Contents

Other manuals for WDT UP 35

Questions and Answers

Summary

1 Introduction

1.1 Product Specification

Describes the UP 35 as a bench top pneumatic crimp machine compatible with WEZAG system.

2 Safety

2.1 Warning & Safety Precautions

Explains the meaning of DANGER, CAUTION, ATTENTION, and INFORMATION symbols used in the manual.

2.2 Safety Precautions

General safety guidelines for installation, operation, maintenance, and personnel.

2.3 Responsibilities

Defines user and operator responsibilities for training, operation, and maintenance.

2.4 Designed Use

Specifies the intended applications for the crimp machine and accessories.

2.5 Predictable Misuse

Defines applications not covered by the designed use.

2.6 Hazardous Areas

Identifies areas where risks of injury exist, such as around dies or opened machines.

3 Shipment

3.1 Packing

Instructions for unpacking and checking components upon receipt.

3.2 Packing Contents

Lists all items included in the shipment of the UP 35 machine.

4 Technical Description

4.1 Operators Guide

Identifies and describes the various components of the UP 35 machine using a diagram.

4.2 Machine Identification

Details how to identify the machine type, article number, air pressure, and serial number.

4.3 Technical Data

Provides key specifications like dimensions, air consumption, crimp force, and noise level.

4.4 Safety Guard

Explains the importance and use of safety guards with adapters.

4.5 Release Button

Describes the function and use of the emergency release button for jammed dies.

5 Transport and Installation

5.1 Transport

Instructions and precautions for safely transporting the machine using the T-handle.

5.2 Installation

Guidelines for properly installing the machine on a stable surface with adequate lighting and workspace.

6 Commissioning

6.1 Connecting to Compressed Air Supply

Safety warnings and procedures for connecting the machine to a compressed air supply.

6.2 Control of the crimp Height

Step-by-step instructions for adjusting the crimp height using the adjusting screw and foot pedal.

7 Tooling

7.1 Available Adapters

Lists available adapters for the UP 35, including their part numbers and safety guards.

7.2 Adapter Assembly

Safety precautions and steps for assembling adapters onto the machine.

7.3 Mounting of respective die set into the designed adapter

Instructions for mounting die sets into the adapter, including safety warnings.

7.4 Mounting of respective tool head into the designed adapter

Instructions for mounting tool heads into the adapter, including safety warnings.

7.5 Mounting adapter into the machine

Steps to safely mount the adapter with the safety guard into the machine.

8 Normal Operation; Production Cycle

Crimp process without locator

Step-by-step guide for performing a crimp operation without using a locator.

Crimp process with locator

Step-by-step guide for performing a crimp operation using a locator.

9 Maintenance

9.1 Maintenance Plan

Outlines the schedule for maintenance tasks, starting with daily checks.

9.1.1 Daily

Specific daily checks and inspections for the machine and air supply.

9.1.2 Monthly

Specifies monthly lubrication tasks for the upper press shaft with recommended greases.

9.1.3 After every 25.000 crimp cycles or every 2 years

Recommends contacting the manufacturer for periodic inspections at specified intervals.

10 Problem Handling and Fault Diagnostics

11 Removal from Service, Demounting, Disassembly

12 Storage

13 Disposal

14 Exploded View Drawing, Spare Part List, Pneumatic Diagram

14.1 Exploded View Drawing

Visual representation of the machine's components for identification.

14.2 Parts List Exploded View Drawing

A detailed list of parts with their corresponding numbers, quantities, and descriptions.

14.3 Pneumatic Diagram

Schematic diagram illustrating the pneumatic control system of the UP 35.

14.4 Parts List Pneumatic

Lists pneumatic components with their IDs, quantities, and article numbers.

14.5 Accessories overview for re orders

Lists available accessories for reordering with their respective order numbers.

WDT UP 35 Specifications

General IconGeneral
BrandWDT
ModelUP 35
CategoryIndustrial Equipment
LanguageEnglish

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