EasyManua.ls Logo

Webasto Air Top 3500 - User Manual

Webasto Air Top 3500
4 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Ident-Nr. 9011433A 05/0406
Operating and servicing
instructions
Air Top 3500
n
n
n
be operated using the diesel fuel prescribed by the
vehicle manufacturer. Class EL heating oil (not L heating
oil) may also be used as long as it complies with the
normal quality available on the German market pursuant
to DIN 51603.
We know of no negative influences due to additives.
If fuel is extracted from the vehicle's tank, follow the
additive instructions issued by the vehicle manufacturer.
If you change to low-temperature fuel, the heater must be
operated for approx. 15 minutes so that the fuel system is
filled with the new fuel.
be shut down by removing the fuse if lots of smoke,
unusual combustion noise or a smell of fuel develops.
Do not restart it until the heater has been tested by
Webasto-trained personnel.
be started at least one per months with a cold engine and
at the lowest blower setting for 10 minutes. The heater
must be checked by an expert at the latest at the start of
the cold weather.
The heater :must
G
General information
Maintenance and safety instructions
Dear Webasto user
We presume that the principle and mode of operation of your new heater has been
explained to your complete satisfaction by the workshop / service centre which
installed the heater. This manual summarizes the main points of importance for using
the heaters Air Top 3500 and Air Top 5000.
The heater has been type-tested and approved in
accordance with EC Directives 72/245/EEC (EMC) and 2001/56/EC (heater) with the
following EC permit numbers: e1*72/255*95/54*1221*--
e1*2001/56*0015*--
e1*2001/56*0016*--
The year in which the heater was used for the first time must be permanently displayed
on the factory plate be deleting the inapplicable years from the plate.
To install the Air Top 3500 and Air Top 5000 heater in hazchem vehicles,
the requirements of ADR/RID part 9 para. 9.2.4.7 Combustion heating systems, must
also be satisfied.
Keep the hot air inlet and hot air outlet free of dirt and foreign bodies.
Contaminated or blocked hot air lines may cause overheating and thus result in the
overheating cut-out tripping.
Do not stand on the heater and do not place any heavy items on the heater or throw
items at the heater.
Do not place any items of clothing, textiles or similar materials over the heater or in front
of the hot air inlet and the hot air outlet.
The current of hot air in the heater must not be restricted or blocked by highly
inflammable substances or materials such as rags, cleaning wool, etc.
Air Top 3500 / Air Top 5000
NOTE:
The provisions of these Directives are binding within the territory governed by
EU Directive 70/156/EEC and should similarly be observed in countries without
specific regulations!
The heaters are not designed for heating hazardous substance transport
compartments.
The heaters must be installed as described in the installation instructions. The
installation must be tested in compliance with the statutory regulations for the installation.
For further details refer to the installation instructions.
n
n
be exposed to temperatures over +85°C. If it is exposed
to temperatures above this level the electronics may
suffer permanent damage.
be cleaned using a high pressure cleaner.
The heater :must not
D
n
n
n
at filling stations or tank farms.
in places where inflammable vapours or dust may form
(for example near fuel, coal, wood dust or cereal stores).
in enclosed areas (for example garages), not even if you
use the timer or Telestart.
The heater must not be operated:
Risk of explosion
and asphyxiation
!
Webasto AG
Kraillinger Strasse 5
- 82131 Stockdorf
http://www.webasto.de
www.butlertechnik.com
www.butlertechnik.com

Other manuals for Webasto Air Top 3500

Questions and Answers

Summary

General Information and Safety

Maintenance and Safety Instructions

Covers installation, EC permits, and general safety guidelines for Air Top 3500/5000 heaters.

Hazardous Substance Transport Compartments

Heaters are not designed for heating hazardous substance transport compartments.

Airflow and Material Safety

Keep air inlets/outlets clear; avoid restricting airflow with flammable materials or placing items on the heater.

Prohibited Operation Locations

Do not operate at filling stations, tank farms, or in areas with flammable vapors/dust.

Enclosed Area Operation

Do not operate in enclosed areas like garages, even with timers.

Heater Environmental Limits

Do not expose the heater to temperatures over +85°C as it may cause permanent damage.

Cleaning and Fuel Usage

Do not use high-pressure cleaners. Use prescribed diesel fuel or Class EL heating oil.

Emergency Shutdown and Maintenance

Shut down with fuse for smoke/noise/fuel smell; restart only after Webasto-trained check.

Periodic Operation and Check

Operate monthly for 10 mins with cold engine; check by expert at start of cold weather.

Liability and Component Information

Liability Claims and Warranty

Failure to follow instructions or use non-genuine parts voids liability and type approval.

Component Lifespan and Replacement

Heat exchanger and exhaust lines require replacement with genuine parts after 10 years.

Control Element Operation

The control element adjusts settings like on/off, temperature, and error display.

Heater Startup Procedure

Set rotary knob to required temperature. Ensure no objects block hot/combustion air.

ADR Vehicle Operation Notes

For ADR vehicles, use manual switches; avoid use during loading/unloading in FL vehicles.

Ventilation Mode

A separate switch allows selection between heating and ventilation modes.

Combination Timer Functions

Timer Setup and Operation

Allows selecting start times for up to seven days with three programmable cut-in times.

Time and Day Setting

Set the current time and day via buttons; display shows time, day, and program status.

Programmed Start Times

Set heater start time and day for up to three programs.

Operating Duration Adjustment

Set required operating duration (10-120 minutes) for the heater.

Remote Control Options

Possible to use an external optional immediate heat button.

ADR Vehicle Timer Display

In ADR vehicles, timer cannot be set, but remaining time is displayed during operation.

Error Code Display

Heaters may display an error code; visit a Webasto service outlet for diagnosis.

Troubleshooting and Error Codes

Initial Troubleshooting Steps

Check fuses and plug connections before seeking Webasto-trained technician.

Heater Auto-Shutdown Causes

Addresses issues like no combustion, flame extinguishment, overheating, and low voltage.

Black Smoke Emission

Check combustion air and exhaust system for blockages if black smoke is emitted.

ADR Mode Restart Procedure

After ADR cut-out, set control element to 'OFF' or press immediate heat button to restart.

Error Code Explanations

Lists error codes (F00-F12) for combination timer or control element and their meanings.

Summary

General Information and Safety

Maintenance and Safety Instructions

Covers installation, EC permits, and general safety guidelines for Air Top 3500/5000 heaters.

Hazardous Substance Transport Compartments

Heaters are not designed for heating hazardous substance transport compartments.

Airflow and Material Safety

Keep air inlets/outlets clear; avoid restricting airflow with flammable materials or placing items on the heater.

Prohibited Operation Locations

Do not operate at filling stations, tank farms, or in areas with flammable vapors/dust.

Enclosed Area Operation

Do not operate in enclosed areas like garages, even with timers.

Heater Environmental Limits

Do not expose the heater to temperatures over +85°C as it may cause permanent damage.

Cleaning and Fuel Usage

Do not use high-pressure cleaners. Use prescribed diesel fuel or Class EL heating oil.

Emergency Shutdown and Maintenance

Shut down with fuse for smoke/noise/fuel smell; restart only after Webasto-trained check.

Periodic Operation and Check

Operate monthly for 10 mins with cold engine; check by expert at start of cold weather.

Liability and Component Information

Liability Claims and Warranty

Failure to follow instructions or use non-genuine parts voids liability and type approval.

Component Lifespan and Replacement

Heat exchanger and exhaust lines require replacement with genuine parts after 10 years.

Control Element Operation

The control element adjusts settings like on/off, temperature, and error display.

Heater Startup Procedure

Set rotary knob to required temperature. Ensure no objects block hot/combustion air.

ADR Vehicle Operation Notes

For ADR vehicles, use manual switches; avoid use during loading/unloading in FL vehicles.

Ventilation Mode

A separate switch allows selection between heating and ventilation modes.

Combination Timer Functions

Timer Setup and Operation

Allows selecting start times for up to seven days with three programmable cut-in times.

Time and Day Setting

Set the current time and day via buttons; display shows time, day, and program status.

Programmed Start Times

Set heater start time and day for up to three programs.

Operating Duration Adjustment

Set required operating duration (10-120 minutes) for the heater.

Remote Control Options

Possible to use an external optional immediate heat button.

ADR Vehicle Timer Display

In ADR vehicles, timer cannot be set, but remaining time is displayed during operation.

Error Code Display

Heaters may display an error code; visit a Webasto service outlet for diagnosis.

Troubleshooting and Error Codes

Initial Troubleshooting Steps

Check fuses and plug connections before seeking Webasto-trained technician.

Heater Auto-Shutdown Causes

Addresses issues like no combustion, flame extinguishment, overheating, and low voltage.

Black Smoke Emission

Check combustion air and exhaust system for blockages if black smoke is emitted.

ADR Mode Restart Procedure

After ADR cut-out, set control element to 'OFF' or press immediate heat button to restart.

Error Code Explanations

Lists error codes (F00-F12) for combination timer or control element and their meanings.

Overview

The Webasto Air Top 3500 heater is a type-tested and approved device designed for heating purposes, primarily in vehicles. It complies with EC Directives 72/245/EEC (EMC) and 2001/56/EC (heater), holding EC permit numbers e172/25595/541221--, e12001/560015*--, and e12001/560016*--. These directives are binding within the EU and should be observed in other countries as well.

Function Description

The Air Top 3500 operates by drawing in air, heating it, and then circulating the warm air. It can be controlled manually via a rotary knob or automatically using a combination timer. The heater is designed to provide comfortable warmth in enclosed spaces, such as vehicle cabins. A ventilation option allows the device to operate as a blower without heating.

Important Technical Specifications

  • Fuel Type: The heater operates on diesel fuel as prescribed by the vehicle manufacturer. Class EL heating oil (not L heating oil) can also be used if it meets DIN 51603 quality standards.
  • Heat Exchanger Life: The heat exchanger in the air heater has a maximum lifespan of 10 years, after which it must be replaced by the manufacturer or a certified workshop using genuine spare parts.
  • Exhaust Lines: If exhaust lines pass through areas used by personnel, they must also be replaced with genuine spare parts after 10 years.
  • Operating Temperature: The heater should not be exposed to temperatures exceeding +85°C, as this can cause permanent damage to the electronics.
  • ADR Operation: For vehicles transporting hazardous goods (ADR), specific regulations apply. The heater must be switched on and off manually, and automatic controls are not permitted. In class FL vehicles, the heater must not be used during loading/unloading and will automatically switch off if the vehicle's engine is at a standstill or a pumping device is started.

Usage Features

  • Control Element: The heater features a rotary knob for switching on/off, setting room temperature, and resetting after a fault cut-out. An indicator/error code display provides operational status and fault information. Changes made via the control element are implemented after a short delay.
  • Combination Timer: This optional feature allows for programming up to three start times over a seven-day period. Only one programmed time can be active at a time. The timer also includes a temperature setpoint generator. When the ignition is on, the timer displays the current time and day. In ADR vehicles, setting a time is not possible, and only the remaining operating time is shown.
  • Ventilation Mode: A separate switch enables selection between heating and ventilation modes. In ventilation mode, the blower speed is adjustable via the control setting.
  • Starting Procedure: To switch on, the rotary knob is set to the desired temperature. Before switching on, ensure no objects are blocking the hot air or combustion air fans.
  • Fuel System Management: When changing to low-temperature fuel, the heater should be operated for approximately 15 minutes to ensure the fuel system is filled with the new fuel.
  • Safety Shutdown: If smoke, unusual combustion noise, or a smell of fuel develops, the heater must be shut down immediately by removing the fuse. It should not be restarted until inspected by Webasto-trained personnel.
  • Regular Operation: The heater should be started at least once a month with a cold engine and at the lowest blower setting for 10 minutes. An expert check is recommended at the start of the cold weather season.

Maintenance Features

  • Cleanliness: The hot air inlet and outlet must be kept free of dirt and foreign objects. Blocked hot air lines can cause overheating and trigger the overheating cut-out.
  • Obstruction Prevention: Do not place heavy items on or near the heater, nor should clothing, textiles, or similar materials obstruct the hot air inlet or outlet. Highly inflammable substances like rags or cleaning wool must not restrict or block the hot air current.
  • Cleaning: The heater must not be cleaned using a high-pressure cleaner.
  • Troubleshooting: In case of an error, first check the fuse and plug connections. Common issues and their remedies include:
    • No combustion/Flame extinguishes: Switch the heater off (wait 2 seconds) and then on again.
    • Heater overheats: Check for free hot air flow, allow the heater to cool, then switch off (wait 2 seconds) and on again.
    • Vehicle voltage too low: Charge the battery, then switch off (wait 2 seconds) and on again.
    • Black smoke: Check combustion air and/or exhaust system for blockages.
  • Error Codes: If an error occurs, the combination timer or control element will display an error code (e.g., F 00 for control unit error, F 01 for no start, F 02 for flame failure, F 03 for undervoltage/overvoltage, F 04 for premature flame recognition, F 06 for temperature sensor interrupt/short circuit, F 07 for metering pump interrupt/short circuit, F 08 for fan motor issues, F 09 for glow plug issues, F 10 for overheating, F 11 for overheating sensor issues, F 12 for heater lock-out). For error codes, a Webasto service outlet should be consulted.
  • ADR Mode Reset: After an ADR cut-out or power application, the control unit will be in "Fault cut-out" position. The control element must be set to "OFF" or the immediate heat button pressed before restarting.

General Safety Notes

  • The heater must not be operated at filling stations, tank farms, or in areas where inflammable vapors or dust may form (e.g., near fuel, coal, wood dust, or cereal stores).
  • Operation in enclosed areas (e.g., garages) is prohibited, even with a timer or Telestart.
  • Liability claims will be refused if installation instructions are not followed, repairs are carried out incorrectly, or non-genuine spare parts are used. Compliance with servicing and safety instructions is required for liability claims to be accepted.

Webasto Air Top 3500 Specifications

General IconGeneral
BrandWebasto
ModelAir Top 3500
CategoryHeater
LanguageEnglish

Related product manuals