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Webasto Air Top Evo 5500 Series User Manual

Webasto Air Top Evo 5500 Series
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Luftheizgeräte
Air heaters
Luchtverwarmingsapparaten
Einbauanweisung
Installation Instructions
Montagehandleiding
Air Top Evo 3900
Air Top Evo 5500
Handelsbezeichnungen /Trade names / Handelsnamen:
Air Top Evo 3900 B (Benzin) (petrol) (benzine)
Air Top Evo 3900 D (Diesel/PME) (diesel/PME)
Air Top Evo 5500 B (Benzin) (petrol) (benzine)
Air Top Evo 5500 D (Diesel/PME) (diesel/PME)
Installation_Instructions_Air_Top_Evo_3900_5500_de_en_nl.book Page 1 Wednesday, November 3, 2010 11:58 AM
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Webasto Air Top Evo 5500 Series Specifications

General IconGeneral
Fuel TypeDiesel
Voltage12V or 24V
Power Consumption15 - 95 W
Operating Temperature Range-40°C to +40°C
Weight5.9 kg
Heating Capacity1.5 kW to 5.5 kW (5, 100 BTU/h to 18, 800 BTU/h)
Fuel Consumption0.18 - 0.60 l/h (0.048 - 0.159 gal/h)

Summary

Statutory Regulations Governing Installation

Application of Combustion Heaters in Vehicles for Transporting Dangerous Goods

Rules for using heaters in vehicles carrying hazardous goods.

Extract from Directives 2001/56/EC Annex VII

Details regulatory requirements for heaters and their installation.

Extract from Directives 2001/56/EC Annex IX

Technical specifications for heater units in dangerous goods transporters.

Heater Installation

Installation Location and Mounting

Guidance on where to fit the heater, including protection and mounting details.

Hot Air System Design

Hot Air Flow and Component Placement

Details on hot air lines, pressure drop, and air inlet/outlet placement.

Fuel Supply System

Fuel Tank Connections and Height Limits

Permissible fuel inflow/outflow heights and pressure limits.

Fuel Extraction Methods

Extraction for Carburettor Engines

Methods for fuel extraction from the tank for carburettor engine vehicles.

Fuel Line Specifications

Combustion Air Supply

Exhaust Pipe System

Combustion Air and Exhaust Lines

Electrical Connections

Hazchem Vehicle Electrical Setup

Specific electrical connection requirements for hazardous materials transport vehicles.

Heater and Control Unit Wiring

Procedure for connecting the wiring harness to the control unit and element.

Power Supply and Fuse Protection

Control Element Connection

Connection and Circuit Diagrams

System Wiring Overview

Detailed System Wiring Diagram

ADR System Wiring Diagram

Combination Timer Wiring Diagram

ADR and Control Panel Wiring Diagram

Slave Heater Wiring Diagram

Initial Start-Up Procedure

System Installation and First Operation

Step-by-step guide for setting up and starting the system for the first time.

System Reset Procedure

Fault Lock-out and Troubleshooting

Heater Shutdown Conditions and Causes

Reasons for heater shutdown and fault lock-out.

Error Code Interpretation

Understanding Heater Error Codes

Explains error codes displayed by the heater and their meanings.

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