Weil-McLain Aqua Plus 35 - Table of Contents

AQUA PLUS INDIRECT-FIRED WATER HEATERS — Product Manual
Contents
0LEASEREADBEFOREPROCEEDING 
When servicing water heater . . . . . . . . . . . . . . . . . . . . 3
Operating restrictions . . . . . . . . . . . . . . . . . . . . . . . . 3
Boiler water restrictions . . . . . . . . . . . . . . . . . . . . . . . 3
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
0REINSTALLATION 
Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Code restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Water heater placement . . . . . . . . . . . . . . . . . . . . . . . 4
Install levelling legs . . . . . . . . . . . . . . . . . . . . . . . . . 4
Domestic water piping requirements. . . . . . . . . . . . . . . . 5
Water heater operating restrictions. . . . . . . . . . . . . . . . . 5
Boiler water restrictions . . . . . . . . . . . . . . . . . . . . . . . 5
Hot Water Can Scald! . . . . . . . . . . . . . . . . . . . . . . . . 5
$OMESTICWATERPIPING 
Piping overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2ECIRCULATION 
Maintaining domestic water temperature in the supply piping . 8
Time delay at fixtures . . . . . . . . . . . . . . . . . . . . . . . . 8
Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Components required . . . . . . . . . . . . . . . . . . . . . . . . 8
Connecting to the water heater . . . . . . . . . . . . . . . . . . . 8
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Potential problems . . . . . . . . . . . . . . . . . . . . . . . . . 10
"OILERSIDEPIPING 
#ONNECTINGTOALOWPRESSURESTEAMBOILER 
Filling the piping . . . . . . . . . . . . . . . . . . . . . . . . . . 19
"OILERSIDEWIRINGANDCONTROLS 
Wiring requirements. . . . . . . . . . . . . . . . . . . . . . . . 20
Circulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring to the water heater. . . . . . . . . . . . . . . . . . . . . 20
Wiring options . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Use domestic priority . . . . . . . . . . . . . . . . . . . . . . . 20
7IRINGZONINGWITHCIRCULATORS 
7IRINGZONINGWITHZONEVALVES 
7ATERHEATERlLLINGANDSTARTUP 
Boiler water restrictions . . . . . . . . . . . . . . . . . . . . . . 23
Maximum boiler-side flow rate . . . . . . . . . . . . . . . . . . 23
Filling the domestic water tank . . . . . . . . . . . . . . . . . . 23
Start-up and operation . . . . . . . . . . . . . . . . . . . . . . 23
Start-up checklist . . . . . . . . . . . . . . . . . . . . . . . . . 23
7ATERHEATERTEMPERATUREADJUSTMENT 
Setting the thermostat . . . . . . . . . . . . . . . . . . . . . . . 24
Hot Water Can Scald! . . . . . . . . . . . . . . . . . . . . . . . 24
7ATERHEATERMAINTENANCE 
ANNUAL start-up by qualified service technician . . . . . . . 25
Inspect anode and water heater interior . . . . . . . . . . . . . 26
Drain the water heater if necessary during shutdown periods . 26
4ROUBLESHOOTING 
Troubleshooting procedures . . . . . . . . . . . . . . . . . . . 27
Preparation for troubleshooting . . . . . . . . . . . . . . . . . 27
2EPLACEMENTPARTS 
!(2)RATINGS 
2ATINGSWITH&BOILERSUPPLYWATER 
2ATINGSWITH&BOILERSUPPLYWATER 
2ATINGSWITH&BOILERSUPPLYWATER 
$IMENSIONS 
Part number GL-E223-ADOC 0615
2