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Weil-McLain QB-180 User Manual

Weil-McLain QB-180
16 pages
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Part number 644-500-065/0200
This manual must only be used by a qualified heating installer/service
technician. Failure to comply could result in severe personal injury, death or
substantial property damage.
Burner Manual
Oil BurnersSeries 2
QB-180/300
Read all instructions before installing
Installer Leave all documentation with burner for future reference.
User Burner must be installed and annually serviced by a qualified installer/service
technician.
For Weil-McLain GO, 66 & 68 Boilers
Patent 5,961-316
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Weil-McLain QB-180 Specifications

General IconGeneral
BrandWeil-McLain
ModelQB-180
CategoryBurner
LanguageEnglish

Summary

Pre-installation Considerations

Codes and Standards

Install burner according to NFPA 31, local codes, and Canadian CSA B139.

Chimney or Vent

Inspect and clean chimney/vent, repair or replace damaged parts, and set over-fire draft.

Combustion and Ventilation Air Openings

Ensure adequate air openings for proper combustion and to prevent CO emissions and leakage.

Burner Installation and Setup

Mounting the Burner

Steps for removing burner, preparing it, and mounting it onto the boiler.

Electrode Settings

Specifications for the gap between ignition electrodes and nozzle tip.

Burner Settings Adjustment

Procedures for reinstalling the gun assembly and adjusting cam and air band settings.

Fuel Pumps and Oil Lines

One-Pipe Oil Systems

Guidelines for using one-pipe oil piping, including limitations and bleeding procedures.

Two-Pipe Oil Systems

Requirements for two-pipe systems, including pump types and maximum line lengths.

Operation and Service

Wiring Instructions

Follow instructions in Control Supplement and Boiler Manual for wiring the burner.

Start-up and Final Adjustments

Use test instruments for proper start-up, check, and adjustment of combustion parameters.

Annual Service and Maintenance

Details on annual service, oil filter replacement, nozzle replacement, and electrode checks.

Troubleshooting NO HEAT Calls

Check specific components and controls when diagnosing a 'no heat' condition.

Troubleshooting Common Issues

Burner Fails to Start

Check primary control relay, motor overload, and associated wiring for startup failures.

No Flame After Ignition

Troubleshoot insufficient oil flow, ignition spark issues, or oil/spark mixture problems.

Flame Goes Out During Operation

Identify causes for flame loss, such as primary control shutdown or loss of oil prime.

Smoky Flame Condition

Check combustion air, oil/air mixture, and draft for smoky operation.

Mechanical Noise Issues

Diagnose mechanical noises from fan, motor bearings, pump, or shaft misalignment.

Combustion Noise Issues

Investigate combustion noises related to draft, air/oil mixture, or fan cleanliness.

Puffback from Burner

Check for delayed ignition, excessive draft, or incorrect air band settings causing puffback.

Nozzle Drip

Troubleshoot nozzle drip caused by air in lines, high vacuum, or faulty cutoff valve.

Weil-McLain Limited Warranty

3-Year Limited Warranty

Details Weil-McLain's warranty coverage for residential oil-fired burners, including exclusions.