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WELDING INDUSTRIES Weldmatic 250i - User Manual

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CP137-40 Rev B
Weldmatic 200i + Weldmatic 250i
[Internal Wirefeeder]
Weldmatic 200i MIG,
Arc/TIG welder
Model No. CP137-2
Iss A
Operators Manual
01/16
Weldmatic 250i MIG,
Arc/TIG welder
Model No. CP138-2
Iss B
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Summary

Safety Practices and Information

Eye Protection During Welding

Mandatory requirements for eye protection to prevent arc flash and flying debris.

Personal Protection and Environmental Hazards

Burn Protection Measures

Details on protecting skin and eyes from welding arc radiation and heat.

Handling Toxic Welding Fumes

Information on ventilation requirements and risks associated with welding fumes.

Fire and Explosion Prevention

Guidelines to prevent fires and explosions caused by welding sparks and slag.

Safety and Electrical Precautions

Shock Prevention Measures

Crucial electrical safety advice to prevent fatal electric shock.

3 Specifications

Weldmatic 200 i Technical Specifications

Detailed technical data for the Weldmatic 200i model.

Weldmatic 250 i Technical Specifications

Detailed technical data for the Weldmatic 250i model.

4 Controls Overview

Control Panel Layout and Functions

Identifies and describes the main controls and indicators on the front panel.

Weld Current & Wire Speed Adjustment

Details the primary control for setting welding current and wire feed speed.

4 Controls (Continued)

Digital Displays for Amps, m;min, and Volts

Describes the digital displays for welding parameters and their operation.

5 Installation: Power Connection

Weldmatic 200 i Power Supply Connection

Guides connection of the 200i to a 15 Amp single phase power supply.

Weldmatic 250 i Power Supply Connection

Guides connection of the 250i to a 15 Amp or higher single phase power supply.

5 Installation: Component Setup

Feeding the Consumable Wire

Detailed steps for loading and feeding welding wire through the wirefeeder.

6 Normal Welding Sequence

7 Basic Welding Information: MIG

7 Basic Welding Information: MIG Settings

Establishing MIG Weld Settings

Explains how to adjust wirefeed speed and voltage for optimal welds.

Weldmatic Settings Chart: Gasless Wire

Fillet Weld Settings for Gasless Wire

Provides suggested wirefeed and voltage settings for gasless wire welding.

Weldmatic Settings Chart: Solid Wire (1)

Fillet Weld Settings for Solid Wire (Ar+5%CO2+2%O2)

Suggested settings for solid wire welding with a specific gas mixture.

Weldmatic Settings Chart: Solid Wire (2)

Fillet Weld Settings for Solid Wire (Ar+18%CO2)

Suggested settings for solid wire welding with a different gas mixture.

Gun Position and Stick Welding Setup

Stick and TIG Welding Operation

Stick Welding Operation Guide

Step-by-step instructions for striking an arc and maintaining weld quality.

TIG Welding Operation

TIG Welding Operation

Describes the process of connecting and performing TIG welds.

Duty Cycle Information

8 General Maintenance

9 External Trouble Shooting

Troubleshooting: No Output or Wirefeed

Diagnoses issues when the welder has no output or wirefeed when the gun switch is closed.

Troubleshooting: Unsatisfactory Welding Performance

Covers common issues like erratic wirefeed and poor arc characteristics.

Troubleshooting Welding Performance

10.1 Circuit Diagrams

Gun Cable Liner Tips

12 Warranty Information

WELDING INDUSTRIES Weldmatic 250i Specifications

General IconGeneral
BrandWELDING INDUSTRIES
ModelWeldmatic 250i
CategoryWelding System
LanguageEnglish

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