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WERTHER INTERNATIONAL 442 LP User Manual

WERTHER INTERNATIONAL 442 LP
54 pages
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I
PONTE
SOLLEVATORE
A4COLONNE
GB
4-POSTLIFT
442LP
OMA43-45,4-41,57-67,73,2APAC47-49,4-41,57-67,77,2HH51-53,4-41,57-67,82Werther1-41,57-68,2
ITALGARAGE81,2 HOFMANNUK73,2-52AN.4-4,57-67TIP-TOP84-86,4-41,57-67,88,2TECUK90-92,4-41,57-67,94
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WERTHER INTERNATIONAL 442 LP Specifications

General IconGeneral
BrandWERTHER INTERNATIONAL
Model442 LP
CategoryLifting Systems
LanguageEnglish

Summary

Introduction and Manufacturer Information

Manual Purpose and Warnings

Manual provides essential information for safe operation and maintenance of the lift.

Manufacturer and Authorized Service Center Details

Contact information for the manufacturer and authorized service centers.

Packing, Transport, and Storage

Packing and Shipping Details

Information on how the lift is packed, unit weights, and shipping methods.

Lifting, Handling, and Storage

Guidelines for safe lifting, handling, and storage of the lift packs.

Storage Conditions and Stacking

Recommended storage environments and precautions for stacking packs.

Unpacking and Introduction

Safe Pack Opening Procedures

Instructions for safely opening lift packaging and inspecting for damage.

Manual Purpose and Safety Guidance

Explains the manual's importance for personal, lift, and vehicle safety.

Lift Compliance Standards

Lists European directives and standards the lift complies with.

Operational Responsibilities and Comprehension

Authorized Personnel Operations

Specifies operations must be performed by authorized, qualified personnel only.

Manufacturer Liability and Manual Understanding

Clarifies manufacturer liability and the need for operator experience to understand the manual.

Chapter 1: Machine Description

Lift Overview and Components

Describes the four-post lift, its fixed and movable parts, and basic components.

Operating and Danger Zones

Defines operator and danger zones around the lift for safe operation.

Fixed Structure Assembly

Post Structure and Components

Details the fixed structure, including posts, safety rods, and cables.

Control Panel and Hydraulic Unit

Describes the components of the electrical control panel and hydraulic power unit.

Movable Structure Details

Cross-pieces and Platforms

Explains the movable cross-pieces, platforms, and their safety features.

Platform Internal Components

Lists components located inside the fixed platform, such as the hydraulic cylinder.

Chapter 2: Technical Specifications

Lift Capacity and Dimensions

Provides key specifications for lift capacity, dimensions, and clearances.

Lifting Cables and Motor/Pump Specs

Details specifications for lifting cables, electric motor, and hydraulic pump.

Hydraulic Power Unit and Oil Specifications

Hydraulic Power Unit Types

Describes the hydraulic power unit and its function in converting motor motion to oil pressure.

Hydraulic Oil Type and Requirements

Specifies the type of hydraulic oil required and its contamination category.

Wiring Diagrams and Hydraulic Circuits

Electrical Wiring Diagram

Illustrates the electrical connections for the lift's operation and safety systems.

Hydraulic Circuit Diagram

Shows the schematic of the hydraulic circuit, illustrating component interconnections.

Electric Board Components

Wiring Diagrams Key and Parts List

Provides a key for understanding wiring diagrams and a list of electrical components with part numbers.

Topographic Diagram of Wiring

Cable Routing and Connections

Visual representation of cable routing and connections to electrical components.

Hydraulic Circuit Diagram Details

Hydraulic Component Identification

Detailed diagram of the hydraulic circuit with numbered components and their descriptions.

Vehicle Compatibility and Dimensions

Suitable Vehicle Types and Dimensions

Specifies the types of vehicles and their maximum dimensions suitable for lifting.

Weight Distribution and Unbalance

Information on maximum vehicle weights and how to check load and possible unbalance.

Chapter 3: Safety

General Safety Precautions

Crucial safety information regarding lift operation and maintenance risks.

Prohibited Uses and Danger Zones

Lists unauthorized uses of the lift and defines critical danger and operator zones.

Risks and Protection Devices

General Precautions for Safe Operation

Outlines general precautions for operators and maintenance personnel to prevent hazards.

Protection Against Longitudinal Movement

Details safety devices and procedures to prevent vehicle movement along the lift's length.

Side Movement and Vehicle Positioning Safety

Safety for Side Movements

Guidelines for ensuring safety during side movements and correct vehicle positioning.

Potential Risks During Lifting

Overload and Hose Break Protection

Describes safety devices like relief valves and cylinder locking valves for overload and hose breaks.

Overstroke and Cable Failure Protection

Explains safety mechanisms for overstroke situations and cable slackening or breakage.

Risks to Personnel

Risk of Operator Crushing

Warns about the risk of crushing the operator if not in the correct position at the control panel.

Risk of Personnel Crushing

Advises against personnel being in the danger zone or under moving parts during descent.

Specific Risks and Hazards

Risks of Impact, Vehicle Movement, and Falling

Covers risks of impact, vehicle moving due to force, and vehicle falling from the lift.

Cable Slackening and Improper Use Risks

Addresses risks associated with slack lift cables and improper use like driving on platforms.

Additional Risks and Preventative Measures

Risks of Slipping and Electric Shock

Highlights risks of slipping on contaminated floors and electric shock hazards.

Lighting, Component Failure, and Improper Use

Discusses risks from inadequate lighting, component failure, and improper usage.

Chapter 4: Installation

Installation Site Requirements

Details requirements for the installation location, including clearances and environmental factors.

Lighting and Floor Requirements

Specifies necessary lighting levels and floor characteristics for safe installation.

Floor Preparation and Marking

Floor Thickness and Preparation Example

Shows an example of industrial floor thickness and preparation methods.

Column Marking and Tolerances

Provides precise measurements and tolerances for marking column positions on the floor.

Assembly Operations

Assembly Warning: Unauthorized Personnel

Strictly prohibits unauthorized persons from participating in assembly operations.

Movable Structure Assembly

Step-by-step instructions for assembling the movable structure, including platforms and trestles.

Column Assembly Procedures

Safety Rod Removal and Control Post Prep

Instructions for removing safety rods and preparing the control post for component mounting.

Hydraulic System Connection

Details the process of connecting the hydraulic system, including hoses and fittings.

Column Assembly (Continued)

Safety Rod Installation and Cable Sensor Prep

Guides on fitting safety rods and preparing cable sensors for correct positioning.

Hydraulic System Connection Details

Connecting Hydraulic Hoses and Fittings

Specific steps for connecting hydraulic hoses, unions, and breather pipes.

Electrical System Connection

Electrical Connection Requirements

Essential checks before electrical connection, including power supply protection.

Wiring and Motor Connections

Instructions for connecting limit switches, solenoid valves, and the motor, including voltage selection.

Pre-adjustment Procedures

Pre-Manoeuvre Checks

Critical checks before operating the lift, including oil level, motor rotation, and wedge function.

Cable Pre-adjustment and Sensor Settings

Steps for pre-adjusting lift cables for platform leveling and adjusting cable sensors.

Securing Posts to the Ground

Post Shoe Adjustment and Plumbness

Instructions for adjusting post shoes and ensuring posts are perfectly perpendicular to the floor.

Post Anchoring Procedure

Details the process of drilling and anchoring posts to the floor using specific hardware.

Ramp and Wheel Stop Installation

Installing Vehicle Ramps and Wheel Stops

Guides on fitting vehicle ramps and wheel stops to the platforms as required.

Adjusting Lifting Cables and U-Bolts

Procedures for adjusting lifting cables and checking U-bolt tightening for proper lift leveling.

Pre-Start Checks and Inspections

Mechanical and Electrical Checks

Comprehensive checks of mechanical and electrical systems before initial lift operation.

Hydraulic, Motor, and Set-up Checks

Verifies hydraulic system, motor rotation, and performs initial set-up procedures.

Chapter 5: Operating Principles and Use

Lift Operator Controls Overview

Explains the function of each control button and the main switch positions.

Lifting and Stopping Procedures

Step-by-step guide for lifting the vehicle and the automatic stopping mechanism.

Lowering Procedures and Safety

Details the lowering process, including safety mechanisms and audible alarms.

Chapter 6: Maintenance

Maintenance Warning and Precautions

Emphasizes that maintenance must be done by expert personnel and includes safety warnings.

Maintenance Risks and Procedures

Highlights risks during maintenance and provides essential tips for optimal upkeep.

Periodic Maintenance Schedule

Monthly Maintenance Tasks

Outlines essential checks and lubrication tasks to be performed monthly.

3-Monthly Maintenance Tasks

Lists tasks for 3-monthly checks, including anchor bolts, lift cables, and hydraulic pump.

Periodic Maintenance Schedule (Continued)

6-Monthly and 12-Monthly Tasks

Details tasks for 6-monthly oil checks and 12-monthly general, electrical, and hydraulic system inspections.

Painted Surface Maintenance

Guidelines for cleaning and maintaining painted surfaces to ensure longevity and prevent corrosion.

Chapter 7: Troubleshooting

Troubleshooting Guide and Safety Compliance

Provides a guide for diagnosing and resolving common lift issues, emphasizing safety compliance.

Common Problems and Solutions

Lists common lift malfunctions, their causes, and recommended solutions for repair.

Appendix A: Specific Information

Used Oil Disposal and Machine Scrapping

Information on the proper disposal of used oil and procedures for scrapping the machine.

Appendix B: Spare Parts

Spare Parts Overview and Ordering

Information on available spare parts and the procedure for ordering them.

Parts Breakdown: Crossbeams

Parts Breakdown: Platforms

Parts Breakdown: Cylinder

Parts Breakdown: Hydraulic Control Unit

Parts Breakdown: Electric Control Panel

Detailed Parts List (1)

Detailed Parts List (2)

Detailed Parts List (3)

Detailed Parts List (4)

Detailed Parts List (5)

Declaration of Conformity

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