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Wessex CMT150 - User Manual

Wessex CMT150
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Operation Manual and Parts Book
Wessex CMT150/180/210 Finishing Mowers
Product Code: L2071-GB
Issue April 2022
GB

Questions and Answers

Summary

Welcome to Your New Wessex Product

Safety Symbol Explanation

Explains the hazard warning symbol used in the manual.

Safety Decals

Decal 1: Read Operating Manual

Advises reading the manual before operation.

Decal 2: PTO Disengagement Warning

Warns to disengage PTO and stop engine before maintenance.

Decal 3: Flying Object Hazard

Alerts to thrown object hazard and need for safe distance.

Decal 4: Rotating Blades Hazard

Warns of limb severing hazard from rotating blades.

Decal 5: Cutting Fingers Hazard

Warns of finger/hand cutting hazard when touching stopped parts.

Decal 6: Entanglement Hazard

Warns of entanglement hazard with rotating gears.

Decal 7: Crushing Hazard

Warns of crushing hazard from lifting range.

Decal 8: Driveline Entanglement Hazard

Warns of entanglement hazard with driveline.

Decal 9: PTO RPM and Direction Check

Advises checking tractor PTO RPM and direction.

Decal 10: Personal Protective Equipment

Recommends wearing appropriate PPE.

Decal 11: Oil Filling Point

Indicates the oil filling point.

Decal 12: Greasing Point

Indicates greasing points.

Decal 13: CE Logo

Indicates CE conformity.

Decal 14: Rotating Driveline Cover

Identifies the PTO cover.

Decal 15: Rotating Driveline Tube

Identifies the PTO shaft.

Important Safety Warnings

General Operational Safety Rules

Lists crucial safety rules for mower operation and adjustments.

Noise Exposure Warning

Advises on noise levels and use of ear protection.

Warranty

Warranty Registration and Claims

Details warranty registration, claims process, and exclusions.

Main Parts Description

Mower Components Identification

Illustrates and lists the main parts of the mower.

Set Up

Mower Delivery and Initial Checks

Instructions for checking the mower upon delivery.

Connecting to the Tractor

Tractor PTO and Surface Requirements

Specifies tractor PTO requirements and safe surface conditions.

Attaching Mower to Tractor Hitch

Step-by-step guide to connecting the mower's hitch arms.

Connecting to the Tractor - Continued

Securing Hitch Links and Sway Blocks

Details securing top link, lower hitches, and sway blocks.

Wheel Arm Interference Check

Advises checking for interference between mower and tractor wheels.

Driveline Installation

Driveline Connection Procedure

Steps for connecting the PTO driveshaft to tractor and implement.

Driveline Angle Warning

Warns about the maximum allowable driveline angle.

Driveline Length Check

Driveshaft Length Requirements

Explains how to check driveshaft length for safe operation.

Driveshaft Adjustment;Replacement

Guidance on adjusting or replacing a driveshaft.

Pre-Operation Driveshaft Checks

Reminds to lubricate driveshaft and engage PTO at low RPM.

Tractor-Mower Stability

Calculating Ballast for Stability

Provides formulas and definitions for ensuring tractor-mower stability.

Stability Caution

Warns about how implement weight affects tractor control.

Operating

Personal Protective Equipment (PPE)

Emphasizes the use of PPE during operation and maintenance.

Safety Guards Check

Stresses the importance of functional safety guards.

Start Up and Reusing

Pre-Operational Inspections

Lists checks required before starting or reusing the mower.

Start-up and Reusing Warnings

Warnings regarding tractor wheel clearance and operating area.

Start Up and Reusing - Continued

Starting Tractor and Mower

Step-by-step guide to starting the tractor and engaging the mower.

Post-Operation Checks

Advises checking work quality and mower adjustment after initial use.

Operating Instructions

Cutting Height and Grass Conditions

Guidance on cutting heights and managing different grass types.

Mowing Patterns and Slopes

Advice on mowing patterns, slopes, and avoiding damage.

Blade Sharpness Importance

Stresses the importance of sharp blades for efficiency.

Operating Instructions - Continued

Handling Jamming and Belt Slippage

Instructions for dealing with mower jamming and belt slippage.

Operation Dangers and Precautions

Warnings about thrown material and operating on uneven terrain.

Anti-Scalping Roller Recommendation

Recommendation for using an anti-scalping roller on uneven terrain.

Adjustments

Safety Warning for Adjustments

Critical safety precautions before making any adjustments.

Cutting Height Adjustment

Adjusting Cutting Height with Spacers

Step-by-step guide to adjusting cutting height using spacers.

Wheel Arm Adjustment

Front Wheel Arm Configurations

Explains the two configurations for front wheel arms.

Lower Hitch Adjustment

Lower Hitch Fixed vs. Floating Position

Describes the fixed and floating positions for the lower hitch.

Upper Hitch Adjustment

Upper Hitch Fixed vs. Floating Position

Describes the fixed and floating positions for the upper hitch.

Stopping and Disconnection

Safe Shutdown Procedure

Steps for safely stopping the mower and tractor.

Disconnecting Mower from Tractor

Instructions for safely disconnecting the mower.

Transport

Securing Mower for Transport

Steps to prepare the mower for transportation.

Transport (continued)

Transport Safety Precautions

Safety advice for transporting the mower.

Maintenance

Importance of Regular Maintenance

Explains why regular maintenance is vital for the implement.

Belt Tensioning

Checking Belt Tension

How to check the deflection and tension of the belts.

Adjusting Belt Tension

Step-by-step guide to adjusting belt tension.

Belts Replacement

Procedure for Belt Replacement

Instructions for replacing worn or damaged belts.

Belt Installation Warnings

Warnings and important notes regarding belt installation.

Blades Replacement

Blade Replacement Procedure

Step-by-step guide for replacing mower blades.

Blade Replacement Warnings

Important notes and warnings about blade replacement.

Blade Sharpening

Blade Sharpening Procedure

Instructions for sharpening mower blades.

Blade Sharpening Warnings

Warnings regarding blade balance and safety during sharpening.

Gearbox Lubrication

Checking and Changing Gearbox Oil

How to check oil level and when to change gearbox oil.

Spindle Shafts Lubrication

Greasing Spindle Shafts

Instructions for lubricating the spindle shafts.

Wheels and Wheel Supports Lubrication

Lubricating Wheel Yokes and Bearings

How to lubricate wheel yokes and bearings.

Driveshaft Maintenance

Greasing Driveline Components

Guidance on greasing the driveshaft and protective shielding.

Storage

Pre-Storage Inspection and Cleaning

Tasks to perform before storing the mower for a long period.

Scrapping

Proper Disposal Procedures

Guidelines for disposing of the machine and its parts.

Troubleshooting

Vibration and Uneven Cutting Issues

Troubleshooting common issues like excessive vibration and uneven cutting.

Imperfect Cut and Scalping Problems

Solutions for imperfect cuts and blades scalping grass.

Troubleshooting (continued)

Belt Slipping and Overheating Issues

Troubleshooting common belt issues and gearbox overheating.

Grass Cutting and Tractor Load Issues

Solutions for uncut grass patches and tractor being overloaded.

Cutting Blades; Winter Storage

Blade Inspection and Balancing

Importance of inspecting, balancing, and replacing blades.

Winter Storage Preparations

Steps for preparing the mower for winter storage.

Torque Values; Specifications

Bolt Torque Specifications

Table of torque values for various bolt sizes.

Wessex CMT Mower Specifications

Technical specifications for CMT150, CMT180, and CMT210 models.

Parts Illustration - CMT Mainframe

Mainframe Component Diagrams

Illustrated view of the CMT mainframe components.

Parts List - CMT Mainframe

Mainframe Parts Identification and Quantity

List of parts for the CMT mainframe with part numbers and quantities.

Parts Illustration - CMT Mainframe (continued)

Mainframe Component Diagrams (Cont.)

Further illustrated views of the CMT mainframe components.

Parts List - CMT Mainframe (continued)

Mainframe Parts Identification and Quantity (Cont.)

Additional list of parts for the CMT mainframe.

Parts Illustration - Gearbox Assembly

Gearbox Assembly Component Diagrams

Illustrated view of the gearbox assembly components.

Parts List - Gearbox Assembly

Gearbox Assembly Parts Identification

List of parts for the gearbox assembly with part numbers.

Parts Illustration - Spindle Assembly

Spindle Assembly Component Diagrams

Illustrated view of the spindle assembly components.

Parts List - Spindle Assembly

Spindle Assembly Parts Identification

List of parts for the spindle assembly with part numbers.

Parts Illustration - Wheel Assembly

Wheel Assembly Component Diagrams

Illustrated view of the wheel assembly components.

Parts List - Wheel Assembly

Wheel Assembly Parts Identification

List of parts for the wheel assembly with part numbers.

Parts Illustration - 3 Point Attachment Kit

3 Point Attachment Kit Diagrams

Illustrated view of the 3 point attachment kit components.

Parts List - 3 Point Attachment Kit

3 Point Attachment Kit Parts List

List of parts for the 3 point attachment kit with part numbers.

PTO Shaft Operation and Maintenance

PTO Shaft Lubrication

Instructions for lubricating the PTO drive shaft.

Coupling the PTO Shaft

Step-by-step guide for coupling the PTO shaft.

PTO Shaft Operation and Maintenance (continued)

PTO Shaft Length Adjustment

How to adjust the length of the PTO shaft.

PTO Shaft Chain Fitting

Guidance on fitting chains for PTO shaft articulation.

Safety Training Induction

Operator and Instructor Training Log

Log for recording operator and instructor training.

Daily Inspection Record

Daily Inspection Checklist

Checklist for daily operational inspections.

Notes

General Notes Section

Space for user notes.

Certificate of CE Conformity

CE Conformity Declaration

Declaration of compliance with health and safety requirements.

Wessex CMT150 Specifications

General IconGeneral
BrandWessex
ModelCMT150
CategoryFarm Equipment
LanguageEnglish