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West Bond 7700E Series - User Manual

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WEST•BOND MODEL 7700E SERIES INSTRUCTION MANUAL
© Copyright 2013
All rights reserved
MODEL 7700E
Manual Operation
Ball-Wedge Bonder
SERIAL#_________________
P.O.#____________________
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Summary

PRODUCT OVERVIEW

Overview and Application

Describes the WEST BOND 7700E wire bonder's purpose and operational capabilities.

Bond Tool Head Assembly

Details the construction, features, and functionality of the tool head assembly.

Electrical Systems and Software

Explains the machine's control system, microprocessor, LCD interface, and software.

Mechanical Design and ESD Protection

Covers mechanical structure, configurations, and ESD protection measures.

Model Variations

Lists and defines different models within the 7700E series, with and without bases.

Machine Features and Requirements

Details available features, configuration options, required services, and physical dimensions.

ACCESSORY DESCRIPTION

Workholders, Temperature Control, and Furnace Options

Describes various workholders, the K-1200D temperature controller, and furnace workholders.

Gas Flow and Vacuum Control Systems

Details gas flow and vacuum control assemblies for specific process applications.

CAUTIONS AND SAFETY GUIDELINES

Wiring Safety and General Cautions

Provides essential safety warnings regarding wiring and general machine operation.

Ergonomic Best Practices and Exercises

Offers exercises and advice for operator comfort, injury prevention, and workstation setup.

Micromanipulator and Microscope Usage

Guides on proper use of the micromanipulator and microscope for safety and efficiency.

INSTALLATION AND MACHINE SET-UP

Installation Procedure

Step-by-step guide for unpacking, assembling, and connecting the WEST BOND 7700E.

Machine Set-up Procedures

Details initial setup steps including bond tool installation and wire handling.

OPERATION AND CONTROL INTERFACE

Operator Controls and Front Panel Interface

Explains the function of all front panel controls, switches, and displays.

Wire Bonding Process and Sequences

Describes the core wire bonding execution, sequences, and indicator lights.

Basic Operation and Display Interpretation

Interprets machine operational displays and sequences for bonding and threading.

PROGRAMMING AND PARAMETER SETTINGS

Bond Settings Configuration

Details programmable options for individual bonds: power, time, force, and loop height.

Machine Settings Configuration

Covers global machine configurations: wire tail, dual force, ball fault, counters, and software settings.

TROUBLESHOOTING AND DIAGNOSTICS

Identifying Poor Bond Quality Causes

Lists potential causes for bond quality issues across six key operational areas.

Ultrasonic Board Verification and Calibration

Provides detailed steps for verifying, calibrating, and troubleshooting the ultrasonic board.

Service and Record Keeping

Advises on contacting customer service and maintaining service records.

SPARE PARTS AND WARRANTY INFORMATION

Recommended Spare Parts Catalog

Catalog of recommended spare parts with part numbers, manufacturers, and quantities.

Warranty Terms and Patent Details

Outlines product warranty terms, conditions, and associated patents.

TECHNICAL INFORMATION AND SYSTEM DRAWINGS

Radiant Heater Temperature Characteristics

Illustrates the relationship between dial setting and tool temperature in degrees Centigrade.

System Component Identification Diagrams

Identifies key PCBs, assemblies, and mechanical components with diagrams.

Schematics and Wiring Diagrams

Lists available schematics for power modules and the overall system wiring.

West Bond 7700E Series Specifications

General IconGeneral
Power Requirements110/220 VAC, 50/60 Hz
Wire Size Range (Gold)0.7 to 2.0 mils
Vision SystemHigh-resolution camera
Control SystemMicroprocessor Controlled
Bonding ForceProgrammable
Bonding TimeProgrammable, 1 ms increments

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