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AeroRace 2008
Westfield AeroRace 2008 User Manual
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Manual
Specs
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Aluminium
Paneling
Pedal Area
& Pipes
Wiring Loom
Suspension
& Steering
Differential &
Rear Brakes
Flexible Brake
Hoses
Fuel Tank &
Supply System
Prop Shaft &
Steering Column
Body Work
Rollcage
Engine &
Systems
Fi
nal
Fittings
Optional
Anti Rollbar
Suspension
Set-
up
Pre Start
Checks
Introduction
BUILD MANUAL
2
Table of Contents
Aluminium Paneling
8
Default Chapter
5
Brake System
5
Getting Started
7
Chapter 1 Aluminium Paneling Contents
8
Table of Contents
8
Introduction
8
Tools Required
8
Parts Required
9
Fitting of Aluminium Panels
10
Panelling - Tunnel
10
Panelling - Rear Bulkhead
10
Panelling - Inner Footwell
11
Panelling - Bulkhead
11
Panelling - Exterior Side
11
Panelling - Floor Panels
11
Panelling - Scuttle
11
Panelling - Tunnel Top
11
Pedal Area and Pipes
12
Chapter 2 Pedal Area and Pipes Contents INTRODUCTION .............................................................. 1
13
Parts Required
13
Fitting of Pedals and Pipes
14
Fitting - Clutch Pedal
14
Fitting - Brake Pedal
14
Fitting - Accelerator Pedal
15
Fitting - Front Brake Pipe
16
Fitting - Pressure Switch
17
Fitting - Rear Circuit
17
Fitting - Fuel Pipe
18
Wiring Loom
20
Chapter 3 Wiring Loom Contents INTRODUCTION .............................................................. 1
21
Parts Required
21
Main Harness
22
Fitting of Wiring Loom
25
Loom Fixing Method
25
Positioning- Tunnel Saddles
25
Positioning- Front Loom Saddles
25
Fitting-Fuse Box
26
Fitting-Rear Loom
26
Positioning- Rear Loom Saddles
26
Fitting-Engine Loom
27
Fitting-Dash & Instruments
28
Fitting-Battery Cables
29
Suspension & Steering Rack
31
Chapter 4 Suspension & Steering Rack Contents INTRODUCTION .............................................................. 1
33
Fitting-Digital Dash
29
Fitting of Suspension and Steering
33
Fitting-Front Wishbones
33
Fitting-Steering Rack
33
Fitting-Front Uprights
35
Fitting-Springs/Dampers
35
Fitting-Rear Lower Arms
36
Preparing-Rose Joints
36
Fitting-Rear Dampers & Springs
37
Fitting-Rear Upper Arms
37
Fitting-Rear Uprights
37
Differential and Rear Brakes
38
Chapter 5 Differential and Rear Brakes Contents
38
Introduction
38
Fitting - Differential
42
Fitting - Drive Shafts
42
Fitting - Disk & Calliper
43
Fitting - Rollcage Supports
43
Flexible Brake Hoses
44
Chapter 6 Flexible Brake Hoses Contents INTRODUCTION .............................................................. 1
44
Tools Required
44
Parts Required
45
Fitting - Front Lines
46
Fitting - Rear Lines
46
Chapter 7 Fuel Tank & Supply System Contents INTRODUCTION .............................................................. 1
49
Fitting of Flexiable Brake Lines
46
Fitting - H/P Pump & Filter
49
Fitting - Tank Frame
49
Fitting Fuel System
49
Fitting - L/P Pump
50
Fitting - Swirl Pot
50
Assembly - Fuel Tank
51
Fitting - Fuel Hose
51
Fitting - Fuel Tank
51
Fitting - Fuel Hose
52
Prop Shaft & Steering Column
53
Chapter 8 Prop Shaft & Steering Column Contents INTRODUCTION .............................................................. 1
54
Parts Required
54
Fitting - Propshaft
55
Fitting - Steering Column
55
Fitting of Propshaft & Steering Column
55
Fitting - Steering Wheel
56
Body Work
57
Chapter 9 Body Work Contents INTRODUCTION .............................................................. 1
59
Fitting of Grp Body Work
59
Fixing - Rear Panel
59
Placement - Rear Section
59
Placement - Scuttle & Bonnet
59
Fixing - Rear Panel
60
Fixing - Scuttle
60
Fixing - Bonnet & Nose
61
Fixing - Rear Arches
61
Fixing - Bonnet Catch
62
Fixing - Lower Body
62
Fixing - Lighting
62
Cut off Switches
63
Exhaust - Cut out
63
Fitting-Closing Panels
64
Fitting - Boot Panels
64
Cutting - Cooling Vent
65
Chapter 11 Engine & Associated Systems Contents INTRODUCTION .............................................................. 1
72
Assembly – Radiator
72
Fitting of Engine and Systems
72
Fitting – Chassis Mount
72
Fitting – Radiator Brackets
72
Preparing – Engine
72
Fitting – Expansion Tank
74
Fitting – Sender Wires
75
Fitting – Ecu & Relays
77
Fitting- Exhaust
78
Final Fittings
80
Chapter 12 Final Fittings Contents INTRODUCTION .............................................................. 1
81
Parts Required
81
Final Fittings
82
Fitting - Seat Belts
82
Fitting - Seats
82
Fitting - Fire Extinguisher
82
Fitting-Extinguisher Cord
83
Fixing - Cycle Wings
83
Fitting - Aero Screen
84
Fitting - Nose Ducting
84
Chapter 14 Suspension Set-Up Contents INTRODUCTION .............................................................. 1
92
Fitting - Wheels
84
Fitting - Wing Mirrors
84
Front - Camber
92
Front - Toe
92
Rear - Camber
92
Ride - Height
92
Suspension Set-Up
92
Tyre - Pressure
92
Notes
93
Rear - Toe
93
Brake Bias- Setup
94
Sva Cover Set
95
Parts Required
96
Fitting of Sva Cover Set
97
Front Bolt Covers
97
Fog & Reverse Lights
98
Windscreen Posts
98
Harness Buckle Covers
98
Hood Mounting Covers
98
Rear Number Plate
98
Bonnet Catch Covers
99
Damper Covers
99
Head Lamp Covers
99
Head Lamp Raiser
99
Steering Wheel Cover
99
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Westfield AeroRace 2008 Specifications
General
Brand
Westfield
Model
AeroRace 2008
Category
Automobile
Language
English
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