To Next PageTo Next Page
Need help?Do you have a question about the Westfield AeroRace 2008 and is the answer not in the manual?
General| Brand | Westfield |
|---|---|
| Model | AeroRace 2008 |
| Category | Automobile |
| Language | English |
Instructions for fitting the tunnel panels to the chassis, including drilling and sealing.
Guidance on fitting the rear bulkhead panel, noting slight bending for proper fitment.
Instructions for fitting inner footwell panels, noting they fit inside the tunnel for pedal space.
Steps for fitting bulkhead panels, mounting them inside the engine bay.
Instructions for fitting the scuttle panel, best done with the chassis upside down.
Guidance on fitting exterior side panels, suggesting clips for holding during fitment.
Steps for locating and fitting the floor panels, repeating the tunnel panel process.
Instructions for fitting tunnel top panels, which may be one or three pieces.
Step-by-step guide for fitting the clutch pedal, cable, and associated components.
Instructions for fitting the master cylinders, brake bias bar, and brake pedals.
Guidance on fitting the accelerator pedal, including drilling and securing the cable.
Steps for routing and securing the front brake pipe using clips and unions.
Instructions for fitting the brake pressure switch to the brake union.
Guidance on routing the rear brake lines through the tunnel using P-clips.
Detailed steps for bending and routing fuel pipes through the chassis.
Instructions for positioning and fixing loom saddles to the tunnel underside.
Steps for positioning and fixing loom saddles to the front chassis strengthening bar.
Guidance on positioning and fixing loom saddles to the rear driver's side section.
Steps for disconnecting, reconnecting, and securing the fuse box to the scuttle panel.
Instructions for routing the long rear loom section through the tunnel and securing it.
Guidance on connecting the engine harness and routing wires for various engine components.
Steps for mounting gauges and switches to the dash and connecting the dash harness.
Instructions for locating, positioning, and securing the digital dash unit.
Steps for routing battery and starter cables from the battery to the master switch.
Instructions for mounting the steering rack to the chassis using rubber mounts and bolts.
Steps for fitting front lower and upper wishbones to the chassis brackets.
Guidance on identifying and fitting front dampers and springs to the chassis brackets.
Instructions for correctly identifying and attaching front uprights to ball joints and steering arms.
Steps for preparing rose joints by inserting reducing bushes and lock nuts.
Instructions for positioning and fitting rear lower wishbones between chassis brackets.
Guidance on fitting rose joints and rear upper arms to the chassis.
Steps for fitting rear dampers and springs, noting they are longer than front units.
Instructions for attaching rear uprights to lower wishbones and upper wishbones.
Detailed steps for mounting the differential unit to the chassis using bolts and bushes.
Instructions for fitting the left and right drive shafts to the differential and uprights.
Guidance on fitting rear brake discs and calipers, including cleaning and torquing.
Instructions for fitting chassis-mounted rollcage support bars.
Steps for fitting the front flexible brake hoses to the calipers and chassis.
Instructions for fitting the rear flexible brake hoses to the calipers and chassis.
Steps for fitting the fuel tank mounting frame to the rear bulkhead.
Instructions for mounting the high-pressure fuel pump and filter using brackets.
Guidance on positioning and securing the swirl pot to the fuel tank frame and chassis.
Steps for fitting the low-pressure fuel pump and its rubber mounting bushes.
Instructions for routing and connecting flexible fuel hoses between components.
Guidance on applying foam tape and positioning the fuel tank onto its frame.
Steps for securing the fuel tank to the frame using tank straps.
Instructions for fitting fuel hoses to the tank and catch tank, and securing them.
Instructions for fitting the propshaft to the differential and temporarily securing the other end.
Steps for mounting the steering column bushes, housing, and column to the chassis.
Guidance on drilling and fitting the steering wheel to the column.
Instructions for positioning the rear body section onto the chassis with assistance.
Steps for placing the scuttle and bonnet onto their locating blocks and checking fitment.
Guidance on fitting the rear panel, including drilling and checking offsets.
Instructions for drilling and securing the rear panel with rivets, ensuring alignment.
Steps for fitting the scuttle panel back onto the chassis, drilling and securing with fasteners.
Instructions for fitting rear arches, including drilling and securing with setscrews and nuts.
Guidance on fitting the bonnet and nose cone, aligning them and checking gaps.
Steps for positioning and fitting the bonnet over-center latches.
Instructions for securing the lower body side panels to the chassis with rivets.
Guidance on cutting holes and fitting rear fog and brake lights.
Steps for fitting the master cut-off switch and fire extinguisher pull cord.
Instructions for cutting an opening in the side panel for the exhaust.
Steps for fitting rear and front closing panels into wheel arches and bulkheads.
Guidance on fitting aluminium boot panels, securing with rivets and Dzus fasteners.
Instructions for cutting cooling vents in the bonnet.
Steps for preparing the body sides, including drilling and enlarging holes for the rollcage.
Guidance on positioning the rollcage onto the chassis and loosely securing it.
Instructions for fitting the rear steadies, including rose joints and drop links.
Final check of rollcage alignment and torquing of all bolts.
Steps for fitting the engine mounting bracket to the chassis.
Instructions for assembling the radiator, fan, and mounting bracket.
Guidance on fitting the aluminium radiator brackets to the radiator.
Notes on engine preparation, including removing the gear stick and lifting precautions.
Steps for lifting and positioning the engine and gearbox into the chassis.
Instructions for connecting hoses and pipes for the cooling system.
Guidance on mounting the expansion tank and connecting its associated pipework.
Steps for connecting various sender wires (oil pressure, water temp, coil) to the engine.
Instructions for mounting the ECU, its brackets, and relays.
Guidance on mounting the oil catch tank to the chassis.
Steps for connecting fuel hoses to the catch tank and throttle bodies.
Instructions for fitting the exhaust manifold and securing it to the chassis.
Steps for fitting seat belt eyelets, waist straps, and connecting upper straps.
Instructions for mounting seats and seat brackets to the chassis.
Guidance on positioning and securing the fire extinguisher and its nozzles.
Steps for routing and connecting the remote activation pull cords for the fire extinguisher.
Instructions for fitting the cycle wing brackets and wings to the uprights.
Steps for fitting the road wheels onto the hubs and securing them with wheel nuts.
Guidance on fitting wing mirrors to the rollcage.
Instructions for positioning and fitting the aero screen to the scuttle.
Steps for assembling and fitting the ducted nose panels.
Steps for fitting the front anti-roll bar, including clevises and drop links.
Guidance on fitting the rear anti-roll bar, including steel brackets and drop links.
Instructions on torquing anti-roll bar bolts after the car is on the ground.
Instructions for setting correct tyre pressure as per the setup sheet.
Steps for setting ride height by adjusting spring platforms, noting its effect on other settings.
Guidance on checking and adjusting front wheel camber by altering top wishbone length.
Instructions for checking and adjusting rear wheel camber using rose joints.
Steps for adjusting front wheel toe angle by altering track rod end length.
Guidance on adjusting rear wheel toe angle using the lower rose joint.
Advice on recording settings and using a blank setup sheet for reference.
Instructions for adjusting brake bias using the balance bar for front/rear distribution.
Steps for fitting protective covers to various bolt heads and ball joints.
Instructions for fitting leveling brackets and covers for fog and reverse lights.
Guidance on fitting covers to A-post lugs for external projection requirements.
Steps for fitting covers to harness buckles and eyelets.
Instructions for fitting U-section tubing to the number plate surround.
Guidance on fitting rubber covers to chassis brackets for hood fitting.
Steps for fitting the deformable steering wheel cover for SVA.
Instructions for fitting GRP covers to the back of headlamp brackets.
Guidance on fitting spacers to lift headlamps for SVA requirements.
Steps for fitting plastic covers over the bonnet latches.
Instructions for fitting covers to the front damper height adjustment rings.
