Wexxar WF30T - Table of Contents

WF30T Case Former Table of Contents
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Table of Contents
LIST OF TABLES ..................................................................................................................................IV
TABLE OF FIGURES ............................................................................................................................VI
PREFACE ..............................................................................................................................................IX
About this manual ........................................................................................................................... x
How to use this manual.................................................................................................................. xi
1 SAFETY.......................................................................................................................................1-1
1.1 SAFETY CONSIDERATIONS ......................................................................................................1-2
1.2 SAFETY STANDARDS ..............................................................................................................1-2
1.3 GENERAL PRECAUTIONS.........................................................................................................1-2
1.4 LOCK-OUT COMPLIANCE .........................................................................................................1-3
1.5 COMPRESSED AIR ..................................................................................................................1-3
1.6 ELECTRICAL POWER...............................................................................................................1-3
1.7 CONVEYOR DRIVEBELTS .........................................................................................................1-3
1.8 GUARD DOORS ......................................................................................................................1-3
1.9 SAFETY INTERLOCKS ..............................................................................................................1-4
1.10 CAUTIONARY LABELS..............................................................................................................1-4
1.11 TOUCHSCREEN CAUTIONARY ALERTS ......................................................................................1-4
1.12 LUBRICANTS, ETC...................................................................................................................1-4
2 INSTALLATION...........................................................................................................................2-5
2.1 PREREQUISITES .....................................................................................................................2-5
2.2 SITE ENVIRONMENT CONSIDERATION.......................................................................................2-5
2.3 REMOVAL FROM CRATE ..........................................................................................................2-6
2.4 MECHANICAL ASSEMBLY .........................................................................................................2-6
2.5 LOCATION, LEVELING AND CONVEYORS ...................................................................................2-7
2.5.1 Location.......................................................................................................................2-7
2.5.2 Leveling.......................................................................................................................2-7
2.5.3 Discharge Conveyor....................................................................................................2-8
2.6 SERVICE CONNECTIONS .........................................................................................................2-8
2.6.1 Compressed Air...........................................................................................................2-8
2.6.2 Electrical Power...........................................................................................................2-9
3 COMPONENT IDENTIFICATION..............................................................................................3-10
3.1 MAJOR COMPONENTS (ALPHABETIZED) .................................................................................3-12
3.2 PIN AND DOME TECHNOLOGY................................................................................................3-16
4 THEORY OF OPERATION........................................................................................................4-17
4.1 SEQUENCE OF OPERATIONS..................................................................................................4-17
4.2 SENSORS ............................................................................................................................4-19
4.2.1 Optical Proximity Sensors .........................................................................................4-19
4.2.2 Inductive Sensors......................................................................................................4-19
4.2.3 Sensor Cables...........................................................................................................4-19
4.2.4 Remote Demand Sensor...........................................................................................4-20
4.2.5 Magazine Management.............................................................................................4-20
4.3 INTERLOCK SWITCHES ..........................................................................................................4-20
4.4 TAPE MANAGEMENT SYSTEM ................................................................................................4-21
4.5 SENSOR LOCATIONS.............................................................................................................4-22
4.6 PNEUMATIC VALVE OPERATION .............................................................................................4-24
4.6.1 Solenoid Valves.........................................................................................................4-24
4.6.2 Servo Valves .............................................................................................................4-24
4.6.3 Factors Influencing Pneumatic Speeds.....................................................................4-25
4.6.4 Non-Lube Pneumatic System....................................................................................4-25
4.6.5 Low Pressure Switch.................................................................................................4-26
5 CONTROLS...............................................................................................................................5-27
5.1 CONTROLS OVERVIEW..........................................................................................................5-27