WF30T Case Former Table of Contents
iii
9.5 PNEUMATIC SYSTEM MAINTENANCE ......................................................................................9-90
9.5.1 Pneumatic Supply Adjustments.................................................................................9-90
9.5.2 Valve Bank ................................................................................................................9-90
9.5.3 Filter-Regulator..........................................................................................................9-90
9.5.4 General Pneumatics..................................................................................................9-91
9.6 ELECTRICAL SYSTEM MAINTENANCE......................................................................................9-91
9.6.1 Safety Circuit.............................................................................................................9-91
9.6.2 Electrical Enclosure...................................................................................................9-91
9.7 MECHANICAL MAINTENANCE .................................................................................................9-92
9.7.1 Vertical Alignment Procedures..................................................................................9-92
9.8 MAINTENANCE PARTS LIST ...................................................................................................9-93
9.8.1 Wear Parts ................................................................................................................9-93
9.9 LUBRICATION .......................................................................................................................9-93
9.9.1 Moving Components .................................................................................................9-93
9.9.2 Ball Bearings .............................................................................................................9-93
9.9.3 Sealed Guide Wheels................................................................................................9-93
10 TROUBLESHOOTING & REPAIRS....................................................................................10-95
10.1 SAFETY .............................................................................................................................10-95
10.2 GENERAL TROUBLESHOOTING.............................................................................................10-96
10.3 MACHINE SEQUENCE TROUBLESHOOTING ............................................................................10-99
10.4 ELECTRICAL TROUBLESHOOTING .......................................................................................10-101
10.5 TAPE APPLICATOR TROUBLESHOOTING ..............................................................................10-103
10.6 PNEUMATIC TROUBLESHOOTING........................................................................................10-103
10.6.1 Other Typical Pneumatic Issues............................................................................10-106
10.7 LED STATUS TABLES .......................................................................................................10-107
10.8 REPAIR PROCEDURES ......................................................................................................10-109
10.8.1 Pneumatic Cylinder Repairs..................................................................................10-109
10.8.2 Magazine Repairs .................................................................................................10-110
10.8.3 Forming Head Bearing Repairs.............................................................................10-110
10.8.4 Major Flap Folder Repairs.....................................................................................10-110
10.8.5 Solenoid Valve Repairs.........................................................................................10-111
10.8.6 Conveyor Drivebelt Repairs ..................................................................................10-111
10.8.7 Drivebelt Bearings Repairs....................................................................................10-111
10.8.8 Gearmotor Repairs................................................................................................10-111
11 ENGINEERING SPECIFICATIONS...................................................................................11-112
11.1 OPERATING PARAMETERS.................................................................................................11-112
11.2 MACHINERY DRAWINGS ....................................................................................................11-112
11.3 PROGRAM CODE ..............................................................................................................11-112
12 TRAINING GUIDE .............................................................................................................12-113
12.1 INSTRUCTOR DATA SHEET ................................................................................................12-113
12.2 TRAINING OUTLINES .........................................................................................................12-114
12.3 PERFORMANCE CHECKLISTS .............................................................................................12-116
13 SERVICE & WARRANTY..................................................................................................13-118
14 OPTIONS...........................................................................................................................14-119
14.1 MACHINE MANAGEMENT SYSTEM ......................................................................................14-119
14.1.1 Tape Monitoring ....................................................................................................14-119
14.1.2 Magazine Monitoring.............................................................................................14-119
14.1.3 Normal Operation..................................................................................................14-120
INDEX .................................................................................................................................................121
APPENDIX A ......................................................................................................................................124
Material Safety Data Sheets: Fuchs Lubricants – Geralyn FMG 387 ......................................... 124
APPENDIX B ......................................................................................................................................132
Material Safety Data Sheets: Keystone Lubricants – Nevastane HT-2 ......................................132