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Whalen TV Console BBAVCL54-SMB - User Manual

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THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2016-03-18 Rev. 1 Factory: DONPEA
54" TV Console
Model # BBAVCL54-SMB
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362 8:30 a.m. - 4:30 p.m. PST, Monday - Friday
ONLINE: www.whalenfurniture.com EMAIL: parts@whalenfurniture.com
On-line Video Instruction Guides
Go to
www.guides.sellpoints.com
to view step-by-step instructional
videos for assembling and installing your product. Enter the following
product number on the website.
LOT NUMBER:
DATE PURCHASE
D
:
/
/
A
V
C
L54
-
SMB
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Summary

Product Introduction and Support

Customer Service and Online Resources

Provides contact details for customer service, website, email, and online video assembly guides.

Assembly Requirement Notice

Advisory stating that adult assembly is required for the unit.

Weight Limits and Door Adjustment

Maximum TV Load Capacities

Specifies the maximum weight limits for televisions and equipment that can be placed on the unit.

Important Safety Warning

Prohibits use with CRT TVs and stresses correct TV placement to prevent instability and injury.

European Hinge Adjustment Guide

Instructions on how to adjust the European-style hinges for proper door alignment.

Assembly Preparation and System Mechanics

Pre-Assembly Checklist

Steps before assembly: identify parts, lay out on a flat surface, and proper dowel/glue usage.

Cam Lock System Explained

Detailed explanation of how the cam lock system operates to secure panels.

KD Assembly System Overview

Explains the function and operation of the Knock Down (KD) assembly system.

Parts Identification

Cabinet Component Inventory

Lists and illustrates all major cabinet components including panels, shelves, and frames.

Hardware and Tooling

Hardware Fastener List

Details all screws, bolts, dowels, cam locks, handles, and other hardware required for assembly.

Required Assembly Tools

Lists the tools needed for assembly, noting which are provided and which are not.

Initial Frame Assembly Steps

Steps 1-2: Unit Unpacking and Panel Prep

Instructions for unpacking the unit, verifying parts, and preparing panels by installing cam bolts.

Steps 3-4: Upper Partition Attachment

Guides on inserting dowels and securing the upper partition to the top panel using cam locks.

Integrating Shelves and Side Panels

Steps 5-7: Fixed Shelf Installation

Instructions for attaching the fixed shelf to the left and right side panels using dowels and cam locks.

Steps 8-11: Connecting Core Structure

Assembling the top panel, side panels, and fixed shelf using dowels, screws, and cam locks.

Lower Structure and Bottom Panel Assembly

Steps 12: Lower Partition Panels

Attaching the left and right lower partition panels to the fixed shelf support rails.

Steps 13-15: Bottom Panel Installation

Securing the bottom panel to the partition and side panels using dowels, screws, and cam locks.

Side Frame and Cross Stretcher Installation

Steps 16-17: Side Frame Attachment

Connecting the left and right side frames to the main structure using bolts.

Step 18: Cross Stretcher Assembly

Combining the upper and lower cross stretchers using bolts and washers.

Structural Reinforcement

Step 19: Mounting Cross Stretchers

Attaching the assembled cross stretchers between the side frames using bolts and washers.

Step 20: Installing Bottom Stretchers

Securing the two bottom stretchers between the side frames using bolts and washers.

Finishing the Main Structure

Steps 21-22: Final Tightening and Back Panel

Tightening all fasteners, ensuring structural integrity, and attaching the back panel.

Step 23: Shelf Installation

Inserting shelf pins and placing the adjustable shelves into the compartments.

Door and Hardware Installation

Steps 24-26: Door Attachment and Adjustment

Mounting the door panels, checking alignment, and adjusting for proper closure.

Steps 27-28: Handles and Cam Covers

Attaching handles to the doors and concealing visible cam locks with covers.

Final Placement and Safety Measures

Step 29: Positioning and Leveling

Placing the console, adjusting floor levelers, and attaching the tip-over restraint to the wall.

Tip-Over Restraint Safety

Crucial safety information emphasizing the need for tip-over restraints to prevent tipping accidents.

Step 30: Unit Ready for Use

Confirms the unit is fully assembled and ready for use with a flat panel TV.

Product Care and Warranty

Care and Maintenance Advice

Guidance on cleaning the furniture, protecting the finish, and general maintenance tips.

Quality Guarantee and Support

Details the product warranty, quality guarantee, and customer service contact information.

Whalen TV Console BBAVCL54-SMB Specifications

General IconGeneral
Product TypeTV Console
Model NumberBBAVCL54-SMB
MaterialWood
Dimensions54" W x 16" D x 24" H
Weight Capacity135 lbs
Number of Shelves2
Assembly RequiredYes

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