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Whirlpool NU40T62-403 User Manual

Whirlpool NU40T62-403
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1
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbors phone. Follow
the gas suppliers instructions.
If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
INSTALLER:
AFFIX THESE INSTRUCTIONS TO OR ADJACENT
TO THE WATER HEATER.
OWNER:
RETAIN THESE INSTRUCTIONS AND WARRANTY
FOR FUTURE REFERENCE. RETAIN THE ORIGINAL
RECEIPT AS PROOF OF PURCHASE.
Table of Contents ...................................................... 2
318051-002
October 2010
Residential Gas
Water Heater
with the Flame Lock
®
Safety System
To obtain technical, warranty, or service assistance during or after
the installation of this water heater, visit our website at:
http://www.whirlpoolwaterheatersupport.com
or call toll free
1-877-817-6750
When calling for assistance, please have the following
information ready:
1. Model number
2. 7 digit product number
3. Serial number
4. Date of installation
5. Place of purchase
NATURAL & L.P. GAS MODELS
Installation
Instructions and
Use & Care Guide
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Whirlpool NU40T62-403 Specifications

General IconGeneral
BrandWhirlpool
ModelNU40T62-403
TypeElectric
Fuel TypeElectric
Capacity40 gallons
Voltage240 V
Wattage4500 W
Energy Factor0.92
Weight120 lbs
Warranty6 years

Summary

Safety Warnings and Emergency Procedures

What to Do If You Smell Gas

Instructions to follow if a gas leak is detected, emphasizing safety precautions and contact procedures.

General Safety Information

Safety Alert Symbol and Warning Definitions

Explains the safety alert symbol and the meaning of DANGER and WARNING labels.

Important Safety Instructions

Critical instructions regarding submerged appliances, hydrogen gas, and California Proposition 65 compliance.

Installation Overview

Important Information Regarding Installation

Highlights the sensitivity of new technology to installation errors and the need to follow checklists.

Consumer Responsibilities

Outlines the owner's duties for installation, operation, and maintenance, including safety.

Unpacking and Inspection

Instructions for unpacking the water heater, inspecting for damage, and handling heavy weight.

Installation Site and Safety

Flammable Vapors and Fire Hazards

Warns against storing or using flammable liquids and vapors near the water heater.

Location Requirements

Specifies where the water heater can and cannot be installed, including mobile homes and general site selection.

Installation Site Considerations

Leakage Prevention and Drain Pan

Details requirements for drain pans and placement to prevent water damage.

Clearances and Accessibility

Specifies minimum clearances from combustible surfaces for inspection and service.

California Earthquake Bracing

Mandates bracing, anchoring, or strapping for earthquake safety in California.

Gas Supply and Piping

Gas Requirements and Type Verification

Ensures the water heater is compatible with the available gas type (Natural or LP).

Gas Piping Installation

Provides instructions for installing gas piping, including shut-off valves, drip legs, and leak testing.

Gas Pressure and Testing

Details gas pressure requirements, testing procedures, and the use of gas detectors.

Combustion Air and Ventilation

Combustion Air Requirements

Explains the need for adequate combustion air and the avoidance of corrosive atmospheres.

Gas Pipe Sizing Tables

Provides tables for sizing natural gas and LP gas pipe based on capacity and length.

Air Supply for Combustion

Unconfined Space Air Requirements

Details air volume needs for unconfined installation areas and provides a table for sizing.

Confined Space Air Requirements

Outlines requirements for confined spaces, including two permanent openings.

Outdoor Air Supply Methods

Outdoor Air Supply Methods

Describes how to provide outdoor air via ducts or direct openings, with sizing tables.

Vent Pipe System Installation

Draft Hood Installation

Instructions for correctly installing the draft hood assembly.

Vent Pipe Sizing and Connectors

Guidelines for selecting vent pipe size and installing connectors, including clearance requirements.

Vent Termination

Chimney Connection Requirements

Procedures for connecting the vent to a chimney, ensuring it's clear and properly sealed.

Vertical Exhaust Gas Vent Installation

Guidelines for installing vertical gas vents, including termination and support.

Water System Piping Installation

General Piping Installation

Covers pipe material, pressure, unions, mixing valves, and shut-off valves for water supply.

Temperature and Pressure Relief Valve Installation

Details the installation of the T&P relief valve and its discharge line.

Closed Water Systems and Thermal Expansion

Piping and Material Compatibility

Specifies approved piping materials and cautions against incompatible chemicals.

Thermal Expansion Hazards

Explains the risks of thermal expansion in closed systems and the need for an expansion tank.

Temperature and Pressure Relief Valve

T&P Relief Valve and Discharge Line Requirements

Details the proper installation and function of the T&P relief valve and its discharge line.

T&P Relief Valve Insulation

Instructions for applying insulation to the T&P relief valve and associated piping.

Special Application Installations

Combination Space Heating/Potable Water System

Guidelines for using the water heater in systems that supply both space heating and domestic hot water.

Solar Water Heater Installation

Considerations for using the water heater with solar heating systems, including temperature limits.

Installation Checklist Summary

Water Heater Location Checklist

A checklist to verify proper water heater placement and environmental conditions.

Combustion Air and Ventilation Checklist

Ensures adequate air supply for combustion and proper ventilation.

Vent Pipe System Checklist

Verifies correct installation and functionality of the vent pipe system.

Water System Piping Checklist

Checks for proper water piping installation, including relief valves and connections.

Gas Supply and Piping Checklist

Confirms correct gas type, shut-off valves, and leak-free connections.

Pilot Lighting and Operation

Safety Before Lighting

Crucial safety warnings and instructions to follow before attempting to light the pilot.

Pilot Lighting Procedure

Step-by-step guide for safely lighting the pilot light using the igniter system.

Operational Checks and Safety

LPG Model Specifics

Information specific to Liquefied Petroleum Gas models, including safety precautions.

Checking the Draft

Procedure to ensure proper draft for safe combustion and ventilation.

Burner Flame Characteristics

Visual guide to identifying a properly operating burner flame.

Temperature Control

Water Temperature Regulation

Instructions on adjusting the thermostat to prevent scalding and manage energy use.

Temperature vs. Burn Time

Table detailing burn times at various water temperatures for safety awareness.

Temperature Control System Operation

Status Light Codes

Explains normal and diagnostic flash codes from the status light for troubleshooting.

Operating Modes and Settings

Describes Standard and Vacation modes for managing water temperature and energy.

Normal Operation and Maintenance

Condensation and Water Heater Sounds

Explains normal operational sounds and condensation, recommending drain pans.

Safety Shut-off Features

Details automatic safety shut-off mechanisms for pilot loss, overheat, and flammable vapors.

Anode Rod and Water Odor

Information on the anode rod's role in corrosion protection and causes of water odor.

Water Heater Maintenance

Draining and Flushing

Procedure for draining and flushing the tank to remove sediment.

Routine Preventative Maintenance

Annual inspection checklist for vent system, burners, piping, and installation area.

Temperature and Pressure Relief Valve Maintenance

Instructions for manually operating the T&P relief valve to ensure functionality.

Parts and Disassembly

Ordering Replacement Parts

Information required when ordering replacement parts, including item numbers and descriptions.

Removing the Manifold Assembly

Step-by-step guide to safely remove the manifold assembly.

Removing the Burner Assembly

Instructions for removing the burner from the manifold assembly for cleaning or replacement.

Component Replacement and Cleaning

Replacing Pilot/Thermopile Assembly

Detailed steps for replacing the pilot and thermopile assembly.

Filter Installation and Cleaning

Instructions for installing and periodically cleaning the air filter.

Flame-trap Inspection and Cleaning

Guidance on inspecting and cleaning the flame-trap to ensure proper airflow.

Combustion Chamber and Igniter System

Cleaning Combustion Chamber and Flame-trap

Procedures for cleaning the combustion chamber and flame-trap.

Replacing the Manifold Assembly

Steps for replacing the manifold assembly, including gasket and viewport checks.

Piezoelectric Igniter System Testing

Guidance on testing the igniter system for spark generation.

Gas Control Valve and Troubleshooting

Replacing Gas Control Valve/Thermostat

Detailed instructions for removing and replacing the gas control valve/thermostat.

Flame Lock® Safety System Checklist

Operational checklist for the Flame Lock Safety System components.

Troubleshooting: Ignition and Water Issues

Addresses common problems like ignition failure, smelly water, and lazy burner flames.

Advanced Troubleshooting

Troubleshooting: Operational Issues

Covers common problems like high operating costs, insufficient hot water, and condensation.

Status Light Troubleshooting

Interpreting Status Light Codes

Explains diagnostic codes indicated by the status light for troubleshooting.

Pilot Light Troubleshooting Guide

Pilot Light Troubleshooting Steps

A step-by-step guide to diagnose and resolve pilot light issues.

Repair Parts Information

Ordering Repair Parts

Information needed when ordering replacement parts, including item numbers and descriptions.

Repair Parts List and Legend

A list of available repair parts with corresponding item numbers and a legend for special parts.

Illustrated Parts Kits

Parts Kit Illustrations

Visual diagrams of various parts kits for identification and ordering.

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